As filed with the Securities and Exchange Commission on October 19, 2005
Registration No. 333-128250
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Pre-Effective
Amendment No. 1
to
FORM S-1
REGISTRATION STATEMENT
UNDER THE SECURITIES ACT OF 1933
KI HOLDINGS INC.
(Exact name of registrant as specified in its charter)
Pennsylvania | 2491 | 20-1878963 | ||
(State or other jurisdiction of incorporation or organization) |
(Primary Standard Industrial Classification Code Number) |
(I.R.S. Employer Identification No.) |
436 Seventh Avenue
Pittsburgh, Pennsylvania 15219
Telephone: (412) 227-2001
(Address, including zip code, and telephone number, including area code, of registrants principal executive offices)
Steven R. Lacy, Esq.
Senior Vice President, Administration, General Counsel and Secretary
KI Holdings Inc.
436 Seventh Avenue
Pittsburgh, Pennsylvania 15219
Telephone: (412) 227-2001
(Name, address, including zip code, and telephone number, including area code, of agent for service)
Copies of communications to:
Richard E. Farley, Esq. Cahill Gordon & Reindel LLP 80 Pine Street New York, New York 10005 Telephone: (212) 701-3000 |
William J. Whelan III, Esq. Cravath, Swaine & Moore LLP Worldwide Plaza 825 Eighth Avenue New York, New York 10019 Telephone: (212) 474-1000 |
Approximate date of commencement of proposed sale to the public: As soon as practicable after the effective date of this registration statement.
If any of the securities being registered on this Form are to be offered on a delayed or continuous basis pursuant to Rule 415 under the Securities Act, check the following box. ¨
If this Form is filed to register additional securities for an offering pursuant to Rule 462(b) under the Securities Act, please check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering. ¨
If this Form is a post-effective amendment filed pursuant to Rule 462(c) under the Securities Act, check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering. ¨
If this Form is a post-effective amendment filed pursuant to Rule 462(d) under the Securities Act, check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering. ¨
If delivery of the prospectus is expected to be made pursuant to Rule 434, please check the following box. ¨
CALCULATION OF REGISTRATION FEE
Title of each class of securities to be registered |
Amount to be registered |
Proposed maximum per share |
Proposed maximum aggregate offering price (1)(2) |
Amount of registration fee (3) | ||||
Common stock, par value $0.01 per share |
| | $125,000,000 | $14,712.50 |
(1) | Includes shares issuable upon exercise of the underwriters option to purchase additional shares of common stock. |
(2) | Estimated solely for the purpose of calculating the registration fee pursuant to Rule 457(o) under the Securities Act. |
(3) | Previously paid. |
The registrant hereby amends this registration statement on such date or dates as may be necessary to delay its effective date until the registrant shall file a further amendment which specifically states that this registration statement shall thereafter become effective in accordance with Section 8(a) of the Securities Act of 1933 or until the registration statement shall become effective on such date as the Commission, acting pursuant to said Section 8(a), may determine.
The information in this prospectus is not complete and may be changed. We and the selling shareholders may not sell these securities until the registration statement filed with the Securities and Exchange Commission is effective. This prospectus is not an offer to sell these securities and it is not soliciting an offer to buy these securities in any state where the offer or sale is not permitted.
SUBJECT TO COMPLETION, DATED OCTOBER 19, 2005
Shares
KI Holdings Inc.
Common Stock
We are selling shares of common stock and the selling shareholders are selling shares of common stock. We will not receive any of the proceeds from the shares of common stock sold by the selling shareholders.
Prior to this offering, there has been no public market for our common stock. The initial public offering price of the common stock is expected to be between $ and $ per share. We will apply to list our common stock on the New York Stock Exchange under the symbol KOP.
The underwriters have an option to purchase a maximum of additional shares from us and the selling shareholders to cover over-allotments of shares.
Investing in our common stock involves risks. See Risk Factors on page 12.
Price to Public |
Underwriting Discounts and Commissions |
Proceeds to Issuer |
Proceeds to Selling Shareholders | |||||
Per Share |
$ | $ | $ | $ | ||||
Total |
$ | $ | $ | $ |
Delivery of the shares of common stock will be made on or about , 2005.
Neither the Securities and Exchange Commission nor any state securities commission has approved or disapproved of these securities or determined if this prospectus is truthful or complete. Any representation to the contrary is a criminal offense.
Credit Suisse First Boston | UBS Investment Bank |
The date of this prospectus is , 2005.
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MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
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F-1 |
You should rely only on the information contained in this document or to which we have referred you. We have not authorized anyone to provide you with information that is different. This document may only be used where it is legal to sell these securities. The information in this document may only be accurate on the date of this document.
Dealer Prospectus Delivery Obligation
Until , all dealers that effect transactions in these securities, whether or not participating in this offering, may be required to deliver a prospectus. This is in addition to the dealers obligation to deliver a prospectus when acting as an underwriter and with respect to unsold allotments or subscriptions.
i
You should read the following summary together with the more detailed information appearing elsewhere in this prospectus and the financial statements and other information included in this prospectus. In this prospectus, unless otherwise indicated or the context requires otherwise, when we use the terms the Company, we, our or us, we mean Koppers Inc., formerly known as Koppers Industries, Inc., and its subsidiaries on a consolidated basis for periods up until November 18, 2004 and KI Holdings Inc., or KI Holdings, and its subsidiaries on a consolidated basis for periods from and including November 18, 2004, when KI Holdings became the parent of Koppers Inc. The use of these terms is not intended to imply that KI Holdings and Koppers Inc. are not separate and distinct legal entities.
Our Company
We are a leading integrated global provider of carbon compounds and commercial wood treatment products. Our products are used in a variety of niche applications in a diverse range of end-markets, including the aluminum, railroad, specialty chemical, utility, rubber and steel industries. We provide products which represent only a small portion of our customers costs but are essential inputs into the products they produce and the services they provide. In the aggregate, we believe that we maintain the number one market position by volume in a majority of our principal product lines in North America, Australia and Europe. Approximately 56% of our net sales for 2004 were generated from products in which we have the number one market share position by volume in those three geographic regions. We serve our customers through a comprehensive global manufacturing and distribution network, including 35 manufacturing facilities located in North America, Australasia, China, Europe and South Africa. We conduct business in 73 countries with over 2,600 customers, many of which are leading companies in their respective industries, including Alcoa Inc., CSX Transportation, Inc., Union Pacific Railroad Company, Norfolk Southern Corporation and Burlington Northern Santa Fe Railway. We believe that our customers place significant value on our industry-leading Koppers brand, which for more than 70 years has maintained a reputation for quality, reliability and customer service. We maintain long-standing relationships with many of our customers and have conducted business with our top ten customers for an average of 16 years. For the twelve months ended June 30, 2005, we generated net sales of $973.9 million, net income of $9.7 million and EBITDA of $100.0 million. For a reconciliation of EBITDA to net income, see footnote (6) under Summary Historical Consolidated Financial Data.
We operate two principal businesses, Carbon Materials & Chemicals and Railroad & Utility Products. Through our Carbon Materials & Chemicals business (58% of 2004 net sales), we are the largest distiller of coal tar in North America, Australia, the United Kingdom and Scandinavia. We process coal tar into a variety of products, including carbon pitch, creosote and phthalic anhydride, which are critical intermediate materials in the production of aluminum, the pressure treatment of wood and the production of plasticizers and specialty chemicals, respectively. Through our Railroad & Utility Products business (42% of 2004 net sales), we are the largest North American supplier of railroad crossties. Our other commercial wood treatment products include the provision of utility poles to the electric and telephone utility industries.
1
The following charts provide a breakdown of our 2004 net sales by product and industry:
Industry Overview
We believe that demand for aluminum and railroad track maintenance substantially drive growth in our two principal businesses. Through our leading market positions and global presence, we believe we are uniquely well-positioned to capitalize on favorable trends within our end-markets. According to the King Report, worldwide aluminum production increased 6.5% to 29.8 million metric tons in 2004 and is expected to grow by 7.6% in 2005 and 6.8% in 2006. Carbon pitch requirements for the aluminum industry were 2.8 million metric tons in 2004 and are expected to grow as a function of growth in aluminum production.
The railroad crosstie business is benefiting and will likely continue to benefit from positive general economic conditions in the railroad industry and from expected increases in spending on both new track and existing track maintenance. The Railway Tie Association, or RTA, estimates that approximately 13.7 million crossties for the seven largest railroads in North America, which we refer to as the Class 1 railroads, were installed in the United States in 2004 and approximately 14.0 million crossties are projected to be installed in 2005. The RTA projects demand to increase by 9.2% to 15.3 million crossties in 2006. In addition, on August 10, 2005, a federal transportation bill was signed into law which provides $286.5 billion of funding for various projects in the transportation industry. Although it is difficult to estimate the impact of this legislation on our business, we believe that it is likely to benefit us directly by increased sales related to projects identified in the legislation or indirectly as additional railroad capital can be reallocated to infrastructure maintenance priorities.
Key Competitive Strengths
We believe that we are distinguished by the following key competitive strengths:
Leading Market Positions Across Business Segments. We are a leading integrated global provider of carbon compounds and commercial wood treatment products.
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The following table sets forth our leading market position for each of our principal product lines in our three major geographic regions:
2004 Net Sales |
Estimated % of Market |
Market Position | ||||||
(in millions) | ||||||||
North American Market |
||||||||
Railroad Crossties (U.S.) |
$ | 246.1 | 55 | % | #1 | |||
Carbon Pitch (1) |
75.4 | 49 | % | #1 | ||||
Phthalic Anhydride (2) |
71.4 | 37 | % | #1 | ||||
Australian Market |
||||||||
Carbon Pitch |
$ | 53.8 | 81 | % | #1 | |||
Wood Preservatives |
48.1 | 50 | % | #1 | ||||
Carbon Black |
30.1 | 80 | % | #1 | ||||
Utility Poles |
11.8 | 66 | % | #1 | ||||
European Market |
||||||||
Carbon Pitch |
$ | 47.6 | 14 | % | #3 |
(1) | Only refers to carbon pitch sales to the aluminum industry. |
(2) | Only refers to merchant market sales of phthalic anhydride. |
Strong Customer Relationships Under Contract Arrangements. Our reputation and industry-leading Koppers brand have enabled us to establish strong relationships with leading companies in their respective industries. All of our top ten customers are served under long-term contracts and approximately 56% of our 2004 net sales were made to customers with whom we have contract arrangements of two or more years.
Diverse End-Markets and Global Presence. Our approximately 2,600 customers operate in diverse end-markets such as aluminum, railroads, specialty chemicals, including polyester resins, paints, coatings and plasticizers, steel, utilities, rubber, wood preservation, roofing and pavement sealers. We believe our global presence and our strategically located facilities enable us to capitalize on opportunities to increase sales of our existing product portfolio into higher-growth emerging economies, such as China, the Middle East, India and Eastern Europe.
Cost Advantage Through Vertical Integration. The degree of vertical integration in our business enables us to utilize products produced in our Carbon Materials & Chemicals business in our manufacturing processes, providing us with significant cost and supply advantages. In addition, internally generated products provide a more reliable source of feedstock for our wood treatment and phthalic anhydride products.
Experienced and Incentivized Management Team. Our senior management team has an average of 27 years of industry experience. Prior to the offering, our directors, management team and employees beneficially own approximately 24% of our equity.
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Our Business Strategy
The key elements of our strategy are:
Capitalize on Attractive Growth Opportunities. We believe our existing key end-markets, especially the aluminum and railroad industries, and geographic focus provide attractive growth opportunities. We are well positioned to capitalize on these opportunities. In addition, we intend to pursue growth opportunities in three ways:
| New Regional Expansion: We intend to leverage our global reach by capitalizing on opportunities in high-growth regions such as China, the Middle East and India and expect demand for our products in these regions to grow faster than in our core markets. |
| Selective Acquisitions: We intend to continue to selectively pursue complementary opportunities in areas that enable us to build upon our product portfolio, expand our customer base and leverage our existing customer relationships. |
| Development of New Products: We expect to expand many of our product lines through the development of related products to meet new end-use applications. |
Maximize Cash Flow and Reduce Financial Leverage. We expect to reduce our financial leverage by using a portion of our net proceeds from this offering and a portion of cash flow from operations after required capital expenditures.
Continue Productivity and Cost Reduction Initiatives. We are focused on improving our profitability and cash flows by achieving productivity enhancements and by improving our cost platform. We have identified several opportunities available over the next two to three years to further enhance our productivity and profitability.
Risks Related to our Business and Strategy
Our business, including our ability to execute our strategy, is subject to certain risks. These risks include:
| the cyclical nature of the demand for our products; |
| our dependence on certain major customers; |
| fluctuations in the price, quality and availability of our primary raw materials; and |
| the hazards associated with chemical manufacturing. |
For additional risks related to our business or this offering, see Risk Factors.
Recent Developments
On August 8, 2005, the President signed the Energy Policy Act of 2005 into law. Included in this legislation are Section 29 Energy Tax Credits earned for the production and sale of coke to a third party. These credits against federal income tax will be earned in conjunction with the coke operations at our Monessen, Pennsylvania facility. The tax credit generated per ton of coke sold is tied to a per barrel of oil equivalent on a BTU basis and adjusted annually for inflation. The credits are effective January 2006, expire December 2009 and can be carried forward for 20 years. Based on our understanding of the legislation and subject to final determination of an oil price range, we could earn up to $4.0 million per year of credits that will reduce federal income taxes.
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Principal Shareholder
Saratoga Partners III, L.P. has informed us that it is a New York based investment firm managed by Saratoga Management Company LLC making private equity investments in partnership with management in the business services and manufacturing industries. Saratoga Partners was founded in 1984 as the corporate buyout group of Dillon, Read & Co. Inc. and has been independent since 1998. Saratoga Partners is an experienced firm, having led buyout investments in 33 companies.
Corporate Information
We are a Pennsylvania corporation. Our principal offices are located at 436 Seventh Avenue, Pittsburgh, Pennsylvania 15219-1800. Our telephone number is (412) 227-2001. We maintain a website at www.koppers.com. The information contained on or linked to from our website does not constitute a part of this prospectus and is not incorporated by reference herein.
5
The Offering
Shares of common stock offered by us |
shares. |
Shares of common stock offered by the selling shareholders |
shares. |
Shares of common stock to be outstanding following the offering |
shares. |
Use of Proceeds |
We estimate that the net proceeds to us of this offering, after deducting underwriting discounts and estimated offering expenses, will be approximately $ . We intend to use approximately $ of the net proceeds to redeem up to $ aggregate principal amount of Koppers Inc.s 9 7/8% senior secured notes due 2013 at a price of 109 7/8% of the principal amount thereof plus accrued and unpaid interest and to use the balance for general corporate purposes. See Use of Proceeds. |
We will not receive any proceeds from the sale of shares by the selling shareholders. |
Dividend Policy |
Our board of directors is expected to adopt a dividend policy, effective upon the closing of this offering, which reflects its judgment that our stockholders would be better served if we distributed to them, as regular quarterly dividends, a portion of the cash generated by our business in excess of our expected cash needs rather than retaining it or using the cash for other purposes. Our expected cash needs include operating expenses and working capital requirements, interest and principal payments on our indebtedness, capital expenditures, incremental costs associated with being a public company, taxes and certain other costs. |
In accordance with our dividend policy, we currently intend to pay an initial dividend of $ per share on or about , 2005 and to continue to pay quarterly dividends at an annual rate of $ per share for the first full year following the closing of this offering, subject to our board of directors decision to declare these dividends and various restrictions on our ability to do so. We are not required to pay dividends, and our shareholders will not be guaranteed, or have contractual or other rights, to receive dividends. Our board of directors may decide, in its discretion, at any time, to decrease the amount of dividends, otherwise modify or repeal the dividend policy or discontinue entirely the payment of dividends. |
Our ability to pay dividends will be restricted by current and future agreements governing our debt, including Koppers Inc.s credit agreement, the indentures governing our senior discount notes and Koppers Inc.s senior secured notes and by Pennsylvania law. |
6
Since we are a holding company, substantially all of the assets shown on our consolidated balance sheet are held by our subsidiaries. Accordingly, our earnings and cash flow and our ability to pay dividends are largely dependent upon the earnings and cash flows of our subsidiaries and the distribution or other payment of such earnings to us in the form of dividends. Koppers Inc., our largest operating subsidiary, is a party to a credit agreement that restricts its ability to pay dividends to us. |
See Risk FactorsRisks Relating to Our Dividend PolicyYou may not receive dividends because our board of directors could, in its discretion, depart from or change our dividend policy at any time and Dividend Policy. |
Listing |
We will apply to have our common stock listed on the New York Stock Exchange under the trading symbol KOP. |
The calculation of shares of common stock to be outstanding after this offering as presented here and throughout this prospectus, unless otherwise indicated, is based on shares of our common stock outstanding on , 2005 and:
| assumes the underwriters do not exercise their over-allotment option; |
| assumes a -for-one split of our common stock that will occur immediately prior to the consummation of this offering; |
| excludes shares of our common stock reserved for issuance under our existing stock option plan; and |
| assumes the conversion of all of our senior convertible preferred stock into shares of common stock prior to the consummation of this offering. |
Risk Factors
Before making an investment in our common stock, you should consider carefully the information included in the Risk Factors section beginning on page 12 of this prospectus, as well as any other information contained in this prospectus.
7
Summary Historical Consolidated Financial Data
The following table contains our summary historical consolidated financial data for the three years ended December 31, 2004 and as of and for the six months ended June 30, 2005 and 2004 and the twelve months ended June 30, 2005. The summary historical consolidated financial data for each of the years ended December 31, 2004, 2003 and 2002 have been derived from our audited consolidated financial statements. The summary historical consolidated financial data as of and for the six months ended June 30, 2005 and 2004 have been derived from our unaudited consolidated financial statements, which were prepared on the same basis as our audited consolidated financial statements and, in our opinion, reflect all adjustments, consisting only of normal recurring adjustments, necessary to fairly present our results of operations and financial condition for such periods. The summary historical consolidated financial data for the twelve months ended June 30, 2005 have been derived by adding our historical consolidated financial data for the year ended December 31, 2004 to our unaudited consolidated financial data for the six months ended June 30, 2005 and subtracting our unaudited consolidated financial data for the six months ended June 30, 2004. This is only a summary and should be read in conjunction with our historical consolidated financial statements and Managements Discussion and Analysis of Financial Condition and Results of Operations included elsewhere in this prospectus.
Year ended December 31, |
Six months ended June 30, |
Twelve months ended June 30, 2005 |
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2002 |
2003 |
2004 |
2004 |
2005 |
||||||||||||||||||||
(unaudited) |
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(in millions, except for per share data) | ||||||||||||||||||||||||
Statement of Operations Data: |
||||||||||||||||||||||||
Net sales |
$ | 776.5 | $ | 842.9 | $ | 952.5 | $ | 476.9 | $ | 498.3 | $ | 973.9 | ||||||||||||
Operating expenses: |
||||||||||||||||||||||||
Cost of sales |
659.5 | 726.0 | 798.4 | 402.0 | 413.5 | 809.9 | ||||||||||||||||||
Depreciation and amortization |
28.7 | 33.7 | 32.9 | 16.4 | 16.2 | 32.7 | ||||||||||||||||||
Selling, general and administrative |
44.0 | 55.6 | 56.8 | 26.7 | 32.7 | 62.8 | ||||||||||||||||||
Restructuring and impairment charges (1) |
| 8.5 | | | | | ||||||||||||||||||
Total operating expenses |
732.2 | 823.8 | 888.1 | 445.1 | 462.4 | 905.4 | ||||||||||||||||||
Operating profit |
44.3 | 19.1 | 64.4 | 31.8 | 35.9 | 68.5 | ||||||||||||||||||
Equity in earnings (losses) of affiliates (2) |
| (0.1 | ) | 0.3 | 0.1 | 0.3 | 0.5 | |||||||||||||||||
Other income (3) |
9.8 | 0.1 | 0.1 | | 0.3 | 0.4 | ||||||||||||||||||
Interest expense |
22.9 | 37.7 | 38.5 | 17.9 | 25.3 | 45.9 | ||||||||||||||||||
Income (loss) before income tax provision (benefit) and minority interest |
31.2 | (18.6 | ) | 26.3 | 14.0 | 11.2 | 23.5 | |||||||||||||||||
Income tax provision (benefit) (3) |
13.8 | (1.3 | ) | 13.3 | 7.4 | 5.8 | 11.7 | |||||||||||||||||
Minority interest |
0.9 | 1.7 | 3.4 | 1.9 | 0.6 | 2.1 | ||||||||||||||||||
Net income (loss) before cumulative effect of accounting change |
16.5 | (19.0 | ) | 9.6 | 4.7 | 4.8 | 9.7 | |||||||||||||||||
Cumulative effect of change in accounting principle (4) |
| (18.1 | ) | | | | | |||||||||||||||||
Net income (loss) |
$ | 16.5 | $ | (37.1 | ) | $ | 9.6 | $ | 4.7 | $ | 4.8 | $ | 9.7 | |||||||||||
Earnings (Loss) Per Share Data (5) |
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Basic |
$ | $ | $ | $ | $ | $ | ||||||||||||||||||
Diluted |
$ | $ | $ | $ | $ | $ | ||||||||||||||||||
Weighted average common shares outstanding (in millions): |
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Basic |
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Diluted |
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Other Data: |
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Operating cash flows |
$ | 46.0 | $ | 12.4 | $ | 18.5 | $ | 2.1 | $ | 13.6 | $ | 30.0 | ||||||||||||
Investing cash flows |
(18.3 | ) | (18.5 | ) | (20.4 | ) | (8.4 | ) | (13.9 | ) | (25.9 | ) | ||||||||||||
Financing cash flows |
(24.6 | ) | 5.0 | 33.6 | 1.8 | (3.2 | ) | 28.6 | ||||||||||||||||
Cash interest |
22.3 | 20.3 | 32.8 | 16.5 | 19.3 | 35.6 | ||||||||||||||||||
Cash taxes |
7.0 | 8.9 | 10.1 | 4.7 | 4.7 | 10.1 | ||||||||||||||||||
EBITDA (6) |
81.9 | 51.1 | 94.3 | 46.4 | 52.1 | 100.0 | ||||||||||||||||||
Unusual items (increasing) decreasing EBITDA (7) |
(9.4 | ) | 17.4 | | | 2.2 | 2.2 | |||||||||||||||||
Capital expenditures |
19.7 | 19.3 | 21.2 | 8.5 | 8.3 | 21.0 | ||||||||||||||||||
Cash dividends declared per common share (8) |
$ | $ | $ | $ | $ | $ |
8
Actual |
As Adjusted | ||||||
As of June 30, 2005 | |||||||
(unaudited) | |||||||
(in millions) | |||||||
Balance Sheet Data: | |||||||
Cash and cash equivalents | $ | 37.8 | $ | ||||
Working capital | 144.9 | ||||||
Total assets | 577.6 | ||||||
Total debt | 515.7 | ||||||
Total stockholders (deficit) (9) | (168.4 | ) |
(1) | Represents the 2003 charges related to (i) the curtailment of production at our carbon materials facility in Woodward, Alabama; (ii) the impairment of our carbon materials port facility in Portland, Oregon as the result of negotiations with a significant customer; (iii) the impairment of certain storage tanks which have been permanently idled; and (iv) the closure of our wood treating facility in Logansport, Louisiana. |
(2) | January 1, 2004 we changed our method of accounting for Koppers (China) Carbon and Chemical Co., Limited from the equity method to consolidation due to our resumption of operating control. See Managements Discussion and Analysis of Financial Condition and Results of Operations. |
(3) | Other income consists primarily of proceeds from the monetization of tax credits relating to coke production and sales at our facility in Monessen, Pennsylvania. In December 1999, we entered into an agreement with a third party to transfer substantially all of the energy tax credits from our facility in Monessen, Pennsylvania for cash. In 2002 and 2003, we earned $9.8 million and $0.1 million, respectively, for the transfer of tax credits. These tax credits expired on December 31, 2002; the 2003 amount is a retroactive inflation adjustment. |
(4) | Effective January 1, 2003, we changed our method of accounting for asset retirement obligations in accordance with FASB Statement No. 143, Accounting for Asset Retirement Obligations. Previously, we had not been recognizing amounts related to asset retirement obligations. Under the new accounting method, we now recognize asset retirement obligations in the period in which they are incurred if a reasonable estimate of a fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. |
(5) | Earnings per share are calculated by dividing net income less preferred dividends by the weighted average shares outstanding after giving effect to the conversion of our outstanding senior convertible preferred stock into common stock and the -for-one stock split. Unaudited pro forma as adjusted basic and diluted earnings per share have been calculated in accordance with the SEC rules for initial public offerings. These rules require that the weighted average share calculation give retroactive effect to any changes in our capital structure as well as the number of shares whose sale proceeds will be used to repay any debt as reflected in the pro forma adjustments. |
(6) | EBITDA is defined as net income (loss) before interest expense, income taxes, depreciation and amortization and cumulative effect of change in accounting principle. EBITDA is not a presentation made in accordance with generally accepted accounting principles, or GAAP, is not a measure of financial condition or profitability and should not be considered as an alternative to, or more meaningful than, amounts determined in accordance with GAAP, including net income (loss) as an indicator of operating performance or net cash from operating activities as an indicator of liquidity. However, we believe that EBITDA is useful to an investor in evaluating our operating performance because: |
| EBITDA is widely used by securities analysts and investors to measure a companys operating performance without regard to items such as interest and debt expense, income tax expense and depreciation and amortization, which can vary substantially from company to company depending upon accounting methods and book value of assets, capital structure and the method by which assets were acquired; |
| EBITDA helps investors to more meaningfully evaluate and compare the results of our operations from period to period by removing the impact of our capital structure, our asset base and the cumulative effect of change in accounting principle; and |
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| EBITDA is used by our management for various purposes, including as a measure of operating performance to assist in comparing performance from period to period on a consistent basis, in presentations to our board of directors concerning our financial performance and as a basis for strategic planning and forecasting. |
EBITDA has limitations as an analytical tool, and you should not consider it in isolation or as a substitute for analyzing our results as reported under GAAP. Some of these limitations are:
| EBITDA does not reflect historical cash expenditures or future requirements for capital expenditures or contractual commitments; |
| EBITDA does not reflect changes in, or cash requirements for, our working capital needs; |
| Although depreciation and amortization are noncash charges, the assets being depreciated will often have to be replaced in the future, and EBITDA does not reflect any cash requirements for such replacements; |
| EBITDA is not calculated identically by all companies; therefore, our presentation of EBITDA may not be comparable to similarly titled measures of other companies; and |
| EBITDA is not intended to be a measure of free cash flow for managements discretionary use, as it does not consider certain cash requirements such as interest payments, tax payments and debt service requirements. |
Set forth below is a reconciliation of our net income (loss) to EBITDA:
Year ended December 31, |
Six months ended June 30, |
Twelve months ended June 30, 2005 | |||||||||||||||||
2002 |
2003 |
2004 |
2004 |
2005 |
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(in millions) | |||||||||||||||||||
Net income (loss) |
$ | 16.5 | $ | (37.1 | ) | $ | 9.6 | $ | 4.7 | $ | 4.8 | $ | 9.7 | ||||||
Interest expense |
22.9 | 37.7 | 38.5 | 17.9 | 25.3 | 45.9 | |||||||||||||
Depreciation and amortization |
28.7 | 33.7 | 32.9 | 16.4 | 16.2 | 32.7 | |||||||||||||
Income tax provision (benefit) |
13.8 | (1.3 | ) | 13.3 | 7.4 | 5.8 | 11.7 | ||||||||||||
Cumulative effect of accounting change, net of income taxes |
| 18.1 | | | | | |||||||||||||
EBITDA |
$ | 81.9 | $ | 51.1 | $ | 94.3 | $ | 46.4 | $ | 52.1 | $ | 100.0 | |||||||
(7) | Our net income (loss) was affected by the following unusual items: |
Year ended December 31, |
Six months ended June 30, |
Twelve months ended June 30, | ||||||||||||||||||
2002 |
2003 |
2004 |
2004 |
2005 |
||||||||||||||||
(in millions) | ||||||||||||||||||||
Selling, general and administrative expenses (a) |
$ | 0.4 | $ | 2.7 | $ | | $ | | $ | | $ | | ||||||||
Cost of sales (b) |
| 6.3 | | | 2.2 | 2.2 | ||||||||||||||
Restructuring and impairment charges and related charges (c) |
| 8.5 | | | | | ||||||||||||||
Other (income) (d) |
(9.8 | ) | (0.1 | ) | | | | | ||||||||||||
Unusual items (increasing) decreasing EBITDA |
$ | (9.4 | ) | $ | 17.4 | $ | | $ | | $ | 2.2 | $ | 2.2 | |||||||
(a) | Selling, general and administrative expenses included $1.4 million of non-cash bad debt write-offs for customers for 2003. Additionally, selling, general and administrative expenses include $0.4 million and $1.3 million of cash severance charges for 2002 and 2003, respectively. |
(b) | Cost of sales for 2003 included $6.1 million of cash asset retirement obligation charges related to plant closures and impairments, and $0.2 million of cash severance charges. For 2005, cost of sales includes $1.9 million for expected cash penalties related to the New Zealand anti-trust investigation and $0.3 million of non-cash impairment charges related to our wood treating facility in Montgomery, Alabama. |
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(c) | Restructuring and impairment charges for 2003 included fourth quarter charges of $3.1 million for the ceasing of production at our carbon materials facility in Woodward, Alabama, $3.1 million for the impairment of assets at the Companys carbon materials port operation in Portland, Oregon, and $1.0 million for the impairment of certain carbon materials storage tanks which were permanently idled. Additionally, $1.3 million of restructuring costs were incurred for the closure of our wood treating facility in Logansport, Louisiana in the third quarter of 2003. Of the $8.5 million of restructuring and impairment charges, $0.7 million were cash charges consisting primarily of severance charges. |
(d) | Other income includes cash proceeds from the monetization of Section 29 tax credits of $9.8 million and $0.1 million for 2002 and 2003, respectively. |
(8) | Cash dividends declared per common share gives effect to the conversion of our outstanding senior convertible preferred stock into common stock and the -for-one stock split. |
(9) | Total stockholders (deficit) refers to total assets less total liabilities less minority interest. |
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You should consider carefully each of the risks described below, together with all of the other information contained in this prospectus, before deciding to invest in our common stock.
Risks Relating to Our Business
We may not be able to compete successfully in any or all of the industry segments in which we operate.
The markets in which we operate are highly competitive, and this competition could harm our business, results of operations, cash flow and financial condition. If we are unable to respond successfully to changing competitive conditions, the demand for our products could be affected. We believe that the most significant competitive factor for our products is selling price. Additionally, some of the purchasers of our coke are capable of supplying a portion of their needs from their own coke production as well as from suppliers outside the United States who are able to import coke into the United States and sell it at prices competitive with those of U.S. suppliers. Some of our competitors have greater financial resources and larger capitalization than we do.
Demand for our products is cyclical and we may experience prolonged depressed market conditions for our products.
Our products are sold primarily in mature markets which historically have been cyclical, such as the aluminum, specialty chemical and utility industries.
| The principal consumers of our carbon pitch are primary aluminum smelters. Although the aluminum industry has experienced growth on a long-term basis, there may be cyclical periods of weak demand which could result in decreased primary aluminum production. Our pitch sales have historically declined during such cyclical periods of weak global demand for aluminum. |
| The principal use of our phthalic anhydride is in the manufacture of plasticizers and flexible vinyl, which are used mainly in the housing and automobile industries. Therefore, a decline in remodeling and construction or global automobile production could reduce the demand for phthalic anhydride. |
| The principal customers for our coke are U.S. integrated steel producers. The prices at which we will be able to sell our coke in the future will be greatly affected by the demand for coke from the steel industry and the supply of coke from the U.S. integrated steel producers own coke production and from foreign sources. |
| Over the last several years, utility pole demand has declined as utilities in the United States and Australia have reduced spending due to competitive pressures arising from deregulation. Deregulation may continue to negatively affect both the new and replacement pole installation markets. |
We are dependent on major customers for a significant portion of our net sales, and the loss of one or more of our major customers could result in a significant reduction in our profitability.
For the year ended December 31, 2004, our top ten customers accounted for approximately 46% of our net sales. During this period, our two largest customers, Alcoa Inc. and CSX Transportation, Inc., each accounted for approximately 9% and 8%, respectively, of our total net sales. Additionally, an integrated steel company is the only customer for our furnace coke, with a contract to take 100% of our coke production in 2005. The permanent loss of, or a significant decrease in the level of purchases by, one or more of our major customers could result in a significant reduction in our profitability.
Fluctuations in the price, quality and availability of our primary raw materials could reduce our profitability.
Our operations depend on an adequate supply of quality raw materials being available on a timely basis. The loss of a key source of supply or a delay in shipments could cause a significant increase in our operating
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expenses. For example, our operations in Australia and Europe are highly dependent on a relatively small number of freight transportation services. Interruptions in such freight services could impair our ability to receive raw materials and ship finished products in a timely manner. We are also exposed to price and quality risks associated with raw material purchases. Such risks include:
| The primary raw material used by our Carbon Materials & Chemicals business is coal tar, a by-product of coke production. A shortage in the supply of domestic coal tar or a reduction in the quality of coal tar could require us to increase coal tar and carbon pitch imports, as well as the use of petroleum substitutes to meet future carbon pitch demand. This could cause a significant increase in our operating expenses. |
| In certain circumstances coal tar may also be used as an alternative to fuel. Recent increases in energy prices could result in higher coal tar costs which would have to be passed through to our customers. If these costs cannot be passed through, it could result in margin reductions for our coal tar based products. |
| The availability and cost of softwood and hardwood lumber are critical elements in our production of pole products and railroad crossties, respectively. The supply of trees of acceptable size for the production of utility poles has decreased in recent years in relation to the demand, and we accordingly have been required to pay a higher price for these materials. Historically, the supply and cost of hardwood for railroad crossties have also been subject to availability and price pressures. We may not be able to source wood raw materials at economical prices in the future. |
| Metallurgical coal is the primary raw material used in the production of coke. An increase in the price of metallurgical coal, or a prolonged interruption in its supply, could increase our operating expenses. |
| Our price realizations and profit margins for phthalic anhydride have historically fluctuated with the price of orthoxylene and its relationship to our cost to produce naphthalene; however, during periods of excess supplies of phthalic anhydride margins may be reduced despite high levels for orthoxylene prices. |
If the costs of raw materials increase significantly and we are unable to offset the increased costs with higher selling prices, our profitability will decline.
Our products may be rendered obsolete or less attractive by changes in regulatory, legislative or industry requirements.
Changes in regulatory, legislative or industry requirements may render certain of our products obsolete or less attractive. Our ability to anticipate changes in these requirements, especially changes in regulatory standards, will be a significant factor in our ability to remain competitive. We may not be able to comply in the future with new regulatory, legislative and/or industrial standards that may be necessary for us to remain competitive and certain of our products may, as a result, become obsolete or less attractive to our customers.
The development of new technologies or changes in our customers products could reduce the demand for our products.
Our products are used for a variety of applications by our customers. Changes in our customers products or processes may enable our customers to reduce consumption of the products we produce or make our products unnecessary. Customers may also find alternative materials or processes that no longer require our products. For example, in 2000 our largest carbon pitch customer announced that it was actively pursuing alternative anode technology that would eliminate the need for carbon pitch as an anode binder. The potential development and
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implementation of this new technology could seriously impair our ability to profitably market carbon pitch and related co-products. Over 75% of our carbon pitch is sold to the aluminum industry under long-term contracts typically ranging from three to five years. If a new technology were developed that replaced the need for carbon pitch in the production of carbon anodes, it is possible that these contracts would not be renewed in the future.
Hazards associated with chemical manufacturing may cause suspensions or interruptions of our operations.
Due to the nature of our business, we are exposed to the hazards associated with chemical manufacturing and the related storage and transportation of raw materials, products and wastes in our manufacturing facilities or our distribution centers, such as fires, explosions and accidents that could lead to an interruption or suspension of operations. Any disruption could reduce the productivity and profitability of a particular manufacturing facility or of our company as a whole. Other hazards include:
| piping and storage tank leaks and ruptures; |
| mechanical failure; |
| exposure to hazardous substances; and |
| chemical spills and other discharges or releases of toxic or hazardous substances or gases. |
These hazards, among others, may cause personal injury and loss of life, damage to property and contamination of the environment, which could lead to government fines or work stoppage injunctions, cleanup costs and lawsuits by injured persons. While we are unable to predict the outcome of such matters, if determined adversely to us, we may not have adequate insurance to cover related costs or liabilities and, if not, we may not have sufficient cash flow to pay for such costs or liabilities. Such outcomes could harm our customer goodwill and reduce our profitability.
We are subject to extensive environmental laws and regulations and may incur costs that have a material adverse effect on our financial condition as a result of continued compliance with, violations of or liabilities under environmental laws and regulations.
Like other companies involved in environmentally sensitive businesses, our operations and properties are subject to extensive federal, state, local and foreign environmental laws and regulations, including those concerning, among other things:
| the treatment, storage and disposal of wastes; |
| the investigation and remediation of contaminated soil and groundwater; |
| the discharge of effluents into waterways; |
| the emission of substances into the air; |
| the marketing, sale, use and registration of our chemical products, such as creosote; and |
| other matters relating to environmental protection and various health and safety matters. |
We have incurred, and expect to continue to incur, significant costs to comply with environmental laws and as a result of remedial obligations. We could incur material costs, including cleanup costs, fines, civil and criminal sanctions and claims by third parties for property damage and personal injury, as a result of violations of or liabilities under environmental laws and regulations. Contamination has been identified and is being investigated and remediated at many of our sites by us or other parties. See Managements Discussion and Analysis of Financial Condition and Results of OperationsEnvironmental and Other Liabilities Retained or Assumed by Others and Other Environmental Matters.
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Actual costs and liabilities to us may exceed forecasted amounts. Moreover, currently unknown environmental issues, such as the discovery of additional contamination or the imposition of additional cleanup obligations with respect to our sites or third party sites, may result in significant additional costs, and potentially significant expenditures could be required in order to comply with future changes to environmental laws and regulations or the interpretation or enforcement thereof. We also are involved in various litigation and proceedings relating to environmental matters and toxic tort claims. See Managements Discussion and Analysis of Financial Condition and Results of OperationsLegal Matters and BusinessLegal Proceedings.
Beazer East and Beazer Limited may not continue to meet their obligations to indemnify us.
Under the terms of the asset purchase agreement between us and Koppers Company, Inc. (now known as Beazer East, Inc.) upon the formation of Koppers Inc. in 1988, subject to certain limitations, Beazer East assumed the liability for and indemnified us against (among other things) certain clean-up liabilities for contamination occurring prior to the purchase date at sites acquired from Beazer East and third-party claims arising from such contamination, which we refer to herein as the Indemnity. See Managements Discussion and Analysis of Financial Condition and Results of OperationsEnvironmental and Other Liabilities Retained by Other and BusinessLegal Proceedings. Beazer East and Beazer Limited may not continue to meet their obligations. In addition, Beazer East could in the future choose to challenge its obligations under the Indemnity or our satisfaction of the conditions to indemnification imposed on us thereunder. In addition, the government and other third parties also have the right under applicable environmental laws to seek relief directly from us for any and all such costs and liabilities. In July 2004, we entered into an agreement with Beazer East to amend the December 29, 1988 asset purchase agreement to provide, among other things, for the continued tender of pre-closing environmental liabilities to Beazer East under the Indemnity through July 2019. As consideration for the agreement, we agreed to pay Beazer East a total of $7.0 million in four installments over three years and to share toxic tort litigation defense costs arising from any sites acquired from Beazer East. The first two payments of $2.0 million each were made in July 2004 and 2005. Qualified expenditures under the Indemnity are not subject to a monetary limit.
Without reimbursement under the Indemnity, the obligation to pay the costs and assume the liabilities relating to these matters would have a material adverse effect on our business, financial condition, cash flow and results of operations. Furthermore, without reimbursement, we could be required to record a contingent liability on our balance sheets with respect to environmental matters covered by the Indemnity, which could result in our having significant additional negative net worth. Finally, the Indemnity does not afford us indemnification against environmental costs and liabilities attributable to acts or omissions occurring after the closing of the acquisition of assets from Beazer East under the asset purchase agreement, nor is the Indemnity applicable to liabilities arising in connection with other acquisitions by us after that closing.
The insurance that we maintain may not fully cover all potential exposures.
We maintain property, casualty and workers compensation insurance but such insurance may not cover all risks associated with the hazards of our business and is subject to limitations, including deductibles and maximum liabilities covered. We may incur losses beyond the limits, or outside the coverage, of our insurance policies, including liabilities for environmental compliance and remediation. In addition, from time to time, various types of insurance for companies in our industry have not been available on commercially acceptable terms or, in some cases, have not been available at all. In the future, we may not be able to obtain coverage at current levels, and our premiums may increase significantly on coverage that we maintain.
Adverse, weather conditions may negatively affect our operating results.
Our quarterly operating results fluctuate due to a variety of factors that are outside our control, including inclement weather conditions, which in the past have affected negatively our operating results. For example, adverse weather conditions have at times negatively impacted our supply chain as wet conditions impacted
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logging operations, reducing our ability to procure crossties. In addition, adverse weather conditions have had a negative impact on our customers in the roofing and pavement sealer businesses, resulting in a negative impact on our sales of these products. Moreover, demand for many of our products declines during periods of inclement weather.
We are subject to risks inherent in foreign operations, including changes in social, political and economic conditions.
We have operations in the United States, Australasia, China, Europe and South Africa, and sell our products in many foreign countries. In 2003 and 2004, net sales from our products sold by Koppers Europe ApS and Koppers Australia Pty Ltd. accounted for approximately 34% of our total net sales in both years. Like other global companies, we are exposed to market risks relating to fluctuations in interest rates and foreign currency exchange rates. Our international revenues could be reduced by currency fluctuations or devaluations. Changes in currency exchange rates could lower our reported revenues and could require us to reduce our prices to remain competitive in foreign markets, which could also reduce our profitability. We have not historically hedged our financial statement exposure and, as a result, we could incur unanticipated losses. We are also subject to potentially increasing transportation and shipping costs associated with international operations. Furthermore, we are also exposed to risks associated with changes in the laws and policies governing foreign investments in countries where we have operations as well as, to a lesser extent, changes in U.S. laws and regulations relating to foreign trade and investment.
Our strategy to selectively pursue complementary acquisitions may present unforeseen integration obstacles or costs.
Our business strategy includes the potential acquisition of businesses and entering into joint ventures and other business combinations that we expect would complement and expand our existing products and the markets where we sell our products and improve our market position. We may not be able to successfully identify suitable acquisition or joint venture opportunities or complete any particular acquisition, combination, joint venture or other transaction on acceptable terms. We cannot predict the timing and success of our efforts to acquire any particular business and integrate the acquired business into our existing operations. Also, efforts to acquire other businesses or the implementation of other elements of this business strategy may divert managerial resources away from our business operations. In addition, our ability to engage in strategic acquisitions may depend on our ability to raise substantial capital and we may not be able to raise the funds necessary to implement our acquisition strategy on terms satisfactory to us, if at all. Our failure to identify suitable acquisition or joint venture opportunities may restrict our ability to grow our business. In addition, we may not be able to successfully integrate businesses that we acquire in the future, which could have a material adverse effect on our business, results of operations and financial condition.
Our joint venture agreement for operations in China may require continued investment, limiting our ability to pursue other opportunities.
In 1999, we entered into a joint venture agreement with TISCO to rehabilitate and operate a tar distillation facility in China. Koppers (China) Carbon and Chemical Co., Limited, or Koppers China, is 60% owned by us and began production of coal tar products in 2001. TISCO has guaranteed a bank loan of Koppers China, and we have issued a cross-guarantee to it in the amount of approximately $1.5 million, representing 60% of the loan amount. This joint venture may require continued investment or credit support, which may limit our ability to invest in other attractive opportunities.
We are the subject of ongoing investigations regarding our competitive practices, which may result in a material adverse effect on our business, financial condition, cash flows or results of operations.
In April 2005, the New Zealand Commerce Commission, or the NZCC, filed a statement of claim in the High Court of New Zealand against a number of corporate and individual defendants, including Koppers
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ArchWood Protection (NZ) Limited, or KANZ. See Managements Discussion and Analysis of Financial Condition and Results of OperationsLegal MattersGovernmental Investigations. KANZ is seeking to cooperate with the NZCC and has engaged in settlement discussions with the NZCC. Although such settlement discussions are continuing, a settlement has not yet been reached. It is likely that penalties will be paid as a result of the proceedings. Except as set forth above, we are not currently aware of any other claims (civil or governmental) related to competitive practices in New Zealand.
Koppers Arch Wood Protection (Aust) Pty Limited, or Koppers Arch Australia, has made an application for leniency under the Australian Competition and Consumer Commissions, or the ACCC, policy for cartel conduct. The ACCC has granted immunity to Koppers Arch Australia, subject to the fulfillment of certain conditions, such as, but not limited to, continued cooperation. If the conditions are not fulfilled, Koppers Arch Australia may be penalized for any violations of the competition laws of Australia. We are not currently aware of any civil claims related to competitive practices in Australia.
We have reserved $1.9 million for these penalties as of June 30, 2005. This amount is included in cost of sales.
KANZ and Koppers Arch Australia are majority-owned subsidiaries of Koppers Arch Investments, which is an Australian joint venture owned 51% by World-Wide Ventures Corporation (our indirect subsidiary) and 49% by Hickson Nederland BV. KANZ and Koppers Arch Australia manufacture and market wood preservative products throughout New Zealand and Australia, respectively.
We are not currently aware of any other government investigations or other claims related to these investigations of industry competitive practices.
Litigation against us could be costly and time consuming to defend, and due to the nature of our business and products, we may be liable for damages arising out of our acts or omissions.
We produce hazardous chemicals that require appropriate procedures and care to be used in handling them or using them to manufacture other products. As a result of the hazardous nature of some of the products we use and produce, we may face product liability claims relating to incidents involving the handling, storage and use of and exposure to our products. For example:
| Koppers Inc., along with other defendants, has been named as a defendant in 19 cases filed in state court in Pennsylvania and three cases filed in state court in Texas in which the plaintiffs claim they suffered a variety of illnesses (including cancer) as a result of exposure to one or more of the defendants products, including coal tar pitch and solvents. The first of these cases was filed in April 2000 and the most recent was filed in September 2005. The other defendants vary from case to case and include companies such as Beazer East, Inc., USX Corporation, Honeywell, Inc., Reilly Industries, Inc., Dow Chemical Company, Rust-Oleum Corporation, UCAR Carbon Company, Inc., Exxon Mobil Corporation, Crompton Corporation, SGL Carbon Corporation, Alcoa, Inc. Henkel Corporation, Univar USA, Inc. and PPG Architectural Finishes Inc. Plaintiffs complaints seek compensatory and punitive damages in unspecified amounts in excess of the minimum jurisdictional limits of the applicable courts. The cases are in the early stages of discovery. Therefore, no determination can currently be made as to the likelihood or extent of any liability of Koppers Inc. Although Koppers Inc. is vigorously defending these cases, an unfavorable resolution of these matters may have a material adverse effect on our business, financial condition, cash flows and results of operations. |
| Koppers Inc., together with various co-defendants (including Beazer East), has been named as a defendant in five toxic tort lawsuits in state court in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operation of the Grenada facility. The complaints allege that plaintiffs were exposed to harmful levels of various toxic chemicals, including creosote, |
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pentachlorophenol and dioxin, as a result of soil, surface water and groundwater contamination and air emissions from the Grenada facility and, in four of the five state court cases, from an adjacent manufacturing facility operated by Heatcraft, Inc. In the state court actions, which include a total of approximately 225 plaintiffs, each plaintiff seeks compensatory damages from the defendants of at least $5.0 million for each of seven counts and punitive damages of at least $10.0 million for each of three counts. In the federal court action referred to as the Beck case, there were originally a total of approximately 110 plaintiffs. Pursuant to an order granting defendants Motion to Sever, the Court dismissed the claims of 98 plaintiffs without prejudice to their right to refile their complaints. Each plaintiff in the Beck case seeks compensatory damages from the defendants in an unspecified amount and punitive damages of $20.0 million for each of four counts. In the federal court action referred to as the Ellis case, there are approximately 1,130 plaintiffs. Each plaintiff in the Ellis case seeks compensatory damages from the defendants of at least $5.0 million for each of seven counts and punitive damages of at least $10.0 million for each of three counts. The Mississippi Supreme Court recently ruled in favor of Koppers Inc.s motion to transfer venue of four of the five state court cases to Grenada County, Mississippi (the fifth case was already filed in Grenada County) and to sever the claims of the plaintiffs. All of the state court cases which were not originally filed in Grenada County are in the process of being transferred to Grenada County. After such cases have been transferred to Grenada County, the stay of discovery in such cases will likely be lifted. Discovery in the federal court cases also has been stayed, except with respect to 12 plaintiffs in the Beck federal case. The Court ordered that the claims of the 12 Beck plaintiffs must be tried separately. The first of these trials is scheduled to commence on April 17, 2006. The remaining 11 trials are scheduled to commence at the rate of approximately one trial per calendar quarter beginning upon the conclusion of the first trial. Three plaintiffs in these cases have also filed a motion for injunctive relief contending that their properties are no longer habitable. They have requested remediation or, alternatively, condemnation of their properties. Koppers Inc. is vigorously contesting the motion. Based on the experience of Koppers Inc. in defending previous toxic tort cases, we do not believe that the damages sought by the plaintiffs in the state court and federal court actions are supported by the facts of the cases. Although Koppers Inc. intends to vigorously defend these cases, an unfavorable resolution of these matters may have a material adverse effect on our business, financial condition, cash flows and results of operations. |
In addition, we are regularly subject to legal proceedings and claims that arise in the ordinary course of business, such as workers compensation claims, governmental investigations, employment disputes, customer and supplier disputes, toxic tort claims and product liability claims arising out of the conduct of our business. Litigation could result in substantial costs and may divert managements attention and resources, which could have a material adverse impact on our financial condition and results of operations.
Labor disputes could disrupt our operations and divert the attention of our management and may cause a decline in our production and a reduction in our profitability.
Of our employees, approximately 62% are represented by 22 different labor unions and covered under numerous labor contracts. The United Steelworkers of America, covering workers at six facilities, accounts for the largest membership, with more than 300 employees. Another significant affiliation is the Paper, Allied-Industrial, Chemical & Energy Workers International Union, with more than 200 employees at four facilities. Labor contracts that expire in 2005 cover approximately 21% of our total employees. We may not be able to reach new agreements without union action or on terms satisfactory to us. Any future labor disputes with any such unions could result in strikes or other labor protests which could disrupt our operations and divert the attention of our management from operating our business. If we were to experience a strike or work stoppage, it may be difficult for us to find a sufficient number of employees with the necessary skills to replace these employees. Any such labor disputes could cause a decline in our production and a reduction in our profitability.
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Our pension obligations are currently underfunded. We may have to make significant cash payments to our pension plans, which would reduce the cash available for our business.
As of December 31, 2004, our projected benefit obligation under our defined benefit pension plans exceeded the fair value of plan assets by approximately $49.5 million. The underfunding was caused, in part, by recent fluctuations in the financial markets that have caused the valuation of the assets in our defined benefit pension plans to decrease. During the year ended December 31, 2004, we contributed $14.7 million to our pension plans. For the year 2005, as of June 30, 2005, we contributed $5.2 million. Management expects that we will make an additional contribution in 2005 of approximately $5.0 million. Management expects that any future obligations under our pension plans that are not currently funded will be funded from our future cash flow from operations. If our contributions to our pension plans are insufficient to fund the pension plans adequately to cover our future pension obligations, the performance of the assets in our pension plans does not meet our expectations or other actuarial assumptions are modified, our contributions to our pension plans could be materially higher than we expect, which would reduce the cash available for our business.
This offering may cause us to undergo an ownership change for purposes of Section 382 of the Internal Revenue Code, which may limit our ability to utilize our net operating loss benefit and certain other tax attributes.
As of December 31, 2004, our net operating loss benefit before valuation allowances was approximately $20.9 million. Under Section 382 of the Internal Revenue Code, if a corporation undergoes an ownership change (generally defined as a greater than 50 percentage point change (by value) in its equity ownership over a three-year period), the corporations ability to use its pre-change of control net operating loss benefit and other pre-change tax attributes against its post-change income may be limited. Although no definite determination can be made at this time, there is a significant possibility that this offering (along with other changes in ownership that have occurred within the past three years) will cause us to undergo an ownership change under the Internal Revenue Code. In addition, if we undergo an ownership change, we may be limited in our ability to use certain built-in losses or built-in deductions that exist at the time of the ownership change. These limitations may have the effect of reducing our after-tax cash flow. Even if this offering does not cause an ownership change to occur, we may undergo an ownership change after the offering due to subsequent changes in ownership of our common stock.
We have a substantial amount of indebtedness, which could harm our ability to operate our business, remain in compliance with debt covenants, make payments on our debt and pay dividends.
As of June 30, 2005, we and our subsidiaries had approximately $ million of indebtedness (excluding trade payables and intercompany indebtedness) after giving effect to this offering and the use of proceeds therefrom, consisting primarily of our senior discount notes, Koppers Inc.s senior secured notes and $45.0 million of indebtedness under our senior secured credit facility.
The degree to which we are leveraged could have important consequences, including:
| our ability to satisfy our obligations under our debt could be affected and any failure to comply with the requirements, including financial and other restrictive covenants, of any of our debt agreements could result in an event of default under the agreements governing such indebtedness; |
| substantial portion of our cash flow from operations will be required to make interest and principal payments and may not be available for operations, working capital, capital expenditures, expansion, acquisitions or general corporate or other purposes; |
| our ability to obtain additional financing in the future may be impaired; |
| we may be more highly leveraged than our competitors, which may place us at a competitive disadvantage; |
| our flexibility in planning for, or reacting to, changes in our business and industry may be limited; |
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| our degree of leverage may make us more vulnerable in the event of a downturn in our business, our industry or the economy in general; and |
| our ability to pay dividends to our shareholders. |
Furthermore, we and our subsidiaries may be able to incur substantial additional indebtedness in the future. If we incur additional indebtedness, the risks associated with our substantial leverage, including our ability to service our debt, would increase. The occurrence of any one of these events could have a material adverse effect on our business, financial condition, results of operations, cash flows and business prospects.
Restrictions in our debt agreements could limit our growth and our ability to respond to changing conditions and, in the event of a default, all of these borrowings become immediately due and payable.
Koppers Inc.s senior secured credit facility and the indentures governing our senior discount notes and Koppers Inc.s senior secured notes contain a number of significant covenants in addition to covenants restricting the incurrence of additional debt. These covenants limit our ability, among other things, to:
| incur or guarantee additional debt and issue certain types of preferred stock; |
| pay dividends on our capital stock or redeem, repurchase or retire our capital stock or subordinated debt; |
| make investments; |
| create liens on our assets; |
| enter into sale and leaseback transactions; |
| sell assets; |
| engage in transactions with our affiliates; |
| create restrictions on the ability of our restricted subsidiaries to pay dividends or make other payments to us; |
| consolidate, merge or transfer all or substantially all of our assets and the assets of our subsidiaries; and |
| transfer or issue shares of stock of subsidiaries. |
In addition, Koppers Inc.s senior secured credit facility contains other and more restrictive covenants. Additionally, it requires us to maintain certain financial ratios and satisfy certain financial condition tests and require us to take action to reduce our debt or take some other action to comply with them.
These restrictions could limit our ability to obtain future financings, make needed capital expenditures, withstand a future downturn in our business or the economy in general or otherwise conduct necessary corporate activities. We may also be prevented from taking advantage of business opportunities that arise because of the limitations that the restrictive covenants under Koppers Inc.s senior secured credit facility and the indentures governing our senior discount notes and Koppers Inc.s senior secured notes impose on us.
A breach of any of these covenants would result in a default under the applicable debt agreement. A default, if not waived, could result in acceleration of the debt outstanding under the agreement and in a default with respect to, and acceleration of, the debt outstanding under our other debt agreements and the indentures governing our senior discount notes and senior secured notes. The accelerated debt would become immediately due and payable. If that should occur, we may not be able to pay all such debt or to borrow sufficient funds to refinance it. Even if new financing were then available, it may not be on terms that are acceptable to us. See Description of Certain Indebtedness.
Our substantial negative net worth may require us to maintain additional working capital.
As of June 30, 2005, on a pro forma basis after giving effect to this offering and the use of proceeds herefrom, we had negative net worth of approximately $ , resulting from the recent use of borrowings to
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fund dividends. See Dividend Policy. Our negative net worth may make it difficult for us to obtain credit from suppliers, vendors and other parties. In addition, some of our suppliers and vendors may require us to prepay for services or products or may impose less advantageous terms on timing of payment. Our ability to enter into hedging transactions may also be limited by our negative net worth. As a result, we may require additional working capital, which may negatively affect our cash flow and liquidity.
We may incur significant charges in the event we close all or part of a manufacturing plant or facility.
We periodically assess our manufacturing operations in order to manufacture and distribute our products in the most efficient manner. Based on our assessments, we may make capital improvements to modernize certain units, move manufacturing or distribution capabilities from one plant or facility to another plant or facility, discontinue manufacturing or distributing certain products or close all or part of a manufacturing plant or facility. For example, we incurred $8.5 million in restructuring and impairment charges which included the curtailment of production at our Woodward, Alabama facility and the closure of our Logansport, Louisiana facility. The closure of all or part of a manufacturing plant or facility could result in future charges which could be significant.
We depend on our senior management team and the loss of any member could adversely affect our operations.
Our success is dependent on the management, experience and leadership skills of our senior management team. Our senior management team has an average of 27 years of industry experience. The loss of any of these individuals or an inability to attract, retain and maintain additional personnel with similar industry experience could prevent us from implementing our business strategy. We cannot assure you that we will be able to retain our existing senior management personnel or to attract additional qualified personnel when needed.
Risks Relating to Our Common Stock and This Offering
You will incur immediate and substantial dilution as a result of this offering.
Investors purchasing shares of our common stock in this offering will incur immediate and substantial dilution in net tangible book value per share because the price that new investors pay will be substantially greater than the net tangible book value per share of the shares acquired. See Dilution. This dilution is due in large part to the fact that our existing investors paid substantially less than the initial public offering price of the shares of common stock being sold in this offering when they purchased their shares. To the extent that we raise additional capital by issuing equity securities or shares of our common stock are issued upon the exercise of stock options or under our employee stock purchase plan, investors may experience additional substantial dilution.
Our stock price may be extremely volatile, and you may not be able to resell your shares at or above the public offering price.
There has been significant volatility in the market price and trading volume of equity securities, which is unrelated to the financial performance of the companies issuing the securities. These broad market fluctuations may negatively affect the market price of our common stock. The initial public offering price for the shares of common stock being sold in this offering will be determined by negotiations between the representative of the underwriters and us and may not be indicative of prices that will prevail in the open market following this offering. You may not be able to resell your shares at or above the initial public offering price due to fluctuations in the market price of our common stock caused by changes in our operating performance or prospects and other factors.
Some specific factors that may have a significant effect on our common stock market price include:
| actual or anticipated fluctuations in our operating results or future prospects; |
| the publics reaction to our press releases, our other public announcements and our filings with the Securities and Exchange Commission, or the SEC; |
| strategic actions by us or our competitors, such as acquisitions or restructurings; |
21
| new laws or regulations or new interpretations of existing laws or regulations applicable to our business; |
| changes in accounting standards, policies, guidance, interpretations or principles; |
| adverse conditions in the financial markets or general economic conditions, including those resulting from war, incidents of terrorism and responses to such events; |
| sales of common stock by us or members of our management team; and |
| changes in stock market analyst recommendations or earnings estimates regarding our common stock, other comparable companies or the aluminum or railroad industry generally. |
Prior to this offering, there has not been a public market for our common stock. We cannot predict the extent to which investor interest in our company will lead to the development of an active trading market on the New York Stock Exchange or otherwise or how liquid that market might become. If an active trading market does not develop, you may have difficulty selling any of our common stock that you buy. Consequently, you may not be able to sell our common stock at prices equal to or greater than the price you paid in this offering.
Future sales, or the perception of future sales, of a substantial amount of our common stock may depress the price of the shares of our common stock.
Future sales, or the perception or the availability for sale in the public market, of substantial amounts of our common stock could adversely affect the prevailing market price of our common stock and could impair our ability to raise capital through future sales of equity securities at a time and price that we deem appropriate.
Upon consummation of this offering, there will be shares of common stock outstanding. The shares of common stock sold by us and the selling shareholders in this offering will be freely transferable without restriction or further registration under the Securities Act of 1933, as amended, or the Securities Act. The remaining shares of common stock owned by our existing equity investors will be restricted securities within the meaning of Rule 144 under the Securities Act but will be eligible for resale subject to applicable volume, manner of sale, holding period and other limitations of Rule 144. We, our executive officers and directors and the selling shareholders have agreed to a lock-up, meaning that, subject to specified exceptions, neither we nor they will sell any shares or engage in any hedging transactions without the prior consent of the representatives of the underwriters for 180 days after the date of this prospectus. Following the expiration of this 180-day lock-up period, all of these shares of our common stock will be eligible for future sale, subject to the applicable volume, manner of sale, holding period and other limitations of Rule 144. Finally, our existing equity investors have certain registration rights with respect to the common stock that they will retain following this offering. See Shares Eligible for Future Sale for a discussion of the shares of common stock that may be sold into the public market in the future.
We may issue shares of our common stock, or other securities, from time to time as consideration for future acquisitions and investments. In the event any such acquisition or investment is significant, the number of shares of our common stock or the number or aggregate principal amount, as the case may be, of other securities that we may issue may in turn be significant. We may also grant registration rights covering those shares or other securities in connection with any such acquisitions and investments. Any additional capital raised through the sale of our equity securities may dilute your percentage ownership in us.
You may not receive dividends because our board of directors could, in its discretion, depart from or change our dividend policy at any time, because of restrictions in our debt agreements or because of restrictions imposed by Pennsylvania law.
We are not required to pay dividends, and our shareholders will not be guaranteed, or have contractual rights, to receive dividends. Our board of directors may decide at any time, in its discretion, to decrease the amount of dividends, otherwise change or revoke the dividend policy or discontinue entirely the payment of
22
dividends. Our board of directors could depart from or change our dividend policy, for example, if it were to determine that we had insufficient cash to take advantage of other opportunities with attractive rates of return or if we failed to be profitable. In addition, if we do not pay dividends, for whatever reason, your shares of our common stock could become less liquid and the market price of our common stock could decline. The ability of Koppers Inc. and its subsidiaries to pay dividends or make other payments or distributions to us will depend on our operating results and may be restricted by, among other things, the covenants in Koppers Inc.s senior secured credit facility, the covenants of any future outstanding indebtedness we or our subsidiaries incur and by Pennsylvania law. Furthermore, we are a holding company with no operations, and unless we receive dividends, distributions, advances, transfers of funds or other payments from our subsidiaries, we will be unable to pay dividends on our common stock. See Dividend Policy.
Our principal shareholder is in a position to affect our ongoing operations, corporate transactions and other matters and its interests may conflict with or differ from your interests as a shareholder.
Upon the consummation of this offering, Saratoga Partners III, L.P. and its affiliates will own approximately % of our common stock. As a result, Saratoga Partners III, L.P. and its affiliates effectively will be able to control the outcome on virtually all matters submitted to a vote of our shareholders, including the election of directors. So long as Saratoga Partners III, L.P. and its affiliates continue to own a significant portion of the outstanding shares of our common stock, it will continue to be able to significantly influence the election of our directors, subject to compliance with applicable New York Stock Exchange requirements, our decisions, policies, management and affairs and corporate actions requiring shareholder approval, including the approval of transactions involving a change in control. The interests of Saratoga Partners III, L.P. and its affiliates may not coincide with the interests of our other shareholders. In particular, Saratoga Partners III, L.P. and its affiliates are in the business of making investments in companies and it may, from time to time, acquire and hold interests in businesses that compete directly or indirectly with us. Saratoga Partners III, L.P. and its affiliates may also pursue, for their own account, acquisition opportunities that may be complementary to our business, and as a result, those acquisition opportunities may not be available to us.
Provisions of our charter documents may inhibit a takeover, which could negatively affect our stock price.
Provisions of our charter documents and the Business Corporation Law of Pennsylvania, the state in which we are organized, could discourage potential acquisition proposals or make it more difficult for a third party to acquire control of our company, even if doing so might be beneficial to our shareholders. Our Articles of Incorporation and Bylaws provide for various procedural and other requirements that could make it more difficult for shareholders to effect certain corporate actions. For example, our Articles of Incorporation authorizes our board of directors to determine the rights, preferences, privileges and restrictions of unissued series of preferred stock without any vote or action by our shareholders. Our board of directors can therefore authorize and issue shares of preferred stock with voting or conversion rights that could adversely affect the voting or other rights of holders of our common stock. Additional provisions that could make it more difficult for shareholders to effect certain corporate actions include:
| Our board of directors will be classified into three classes. Each director will serve a three year term and will stand for re-election once every three years. |
| Our shareholders will be able to remove directors only for cause by the affirmative vote of the holders of a majority of the outstanding shares of our capital stock entitled to vote in the election of directors. Vacancies on our board of directors may be filled only by our board of directors. |
| Our Articles of Incorporation will not permit shareholder action without a meeting by consent except for the unanimous consent of all holders of our common stock. It also will provide that special meetings of our shareholders may be called only by the board of directors or the chairman of the board of directors. |
| Our Bylaws will provide that shareholders seeking to nominate candidates for election as directors or to bring business before an annual meeting of shareholders must provide timely notice of their proposal in writing to the corporate secretary. |
23
See Description of Capital Stock. These provisions may discourage acquisition proposals and may make it more difficult or expensive for a third party to acquire a majority of our outstanding voting stock or may delay, prevent or deter a merger, acquisition, tender offer or proxy contest, which may negatively affect our stock price.
We will need to comply with the reporting obligations of the Exchange Act and Section 404 of the Sarbanes-Oxley Act of 2002. If we fail to comply with the reporting obligations of the Exchange Act and Section 404 of the Sarbanes-Oxley Act of 2002 or if we fail to achieve and maintain adequate internal controls over financial reporting, our business, results of operations and financial condition could be materially adversely affected.
We are required to comply with the periodic reporting obligations of the Securities Exchange Act of 1934, or the Exchange Act, including preparing annual reports and quarterly reports. Our failure to prepare and disclose this information in a timely manner could subject us to penalties under federal securities laws, expose us to lawsuits and restrict our ability to access financing. In addition, we are required under applicable law and regulations to integrate our systems of internal controls over financial reporting, and we are presently evaluating our existing internal controls with respect to the standards adopted by the Public Company Accounting Oversight Board. During the course of our evaluation, we may identify areas requiring improvement and may be required to design enhanced processes and controls to address issues identified through this review. This could result in significant delays and cost to us and require us to divert substantial resources, including management time, from other activities. Although our review is not complete, we have taken steps to improve our internal control structure by engaging a consulting firm to assist us in the analysis of, and planning for, improving our internal controls, as well as the implementation of any such plans. However, we cannot be certain at this time that we will be able to comply with all of our reporting obligations and successfully complete the procedures, certification and attestation requirements of Section 404 of the Sarbanes-Oxley Act of 2002 by the time that we are required to file our Annual Report on Form 10-K for the year ended December 31, 2006. If we fail to achieve and maintain the adequacy of our internal controls and do not address the deficiencies identified in the letter received by our audit committee, we may not be able to ensure that we can conclude on an ongoing basis that we have effective internal controls over financial reporting in accordance with the Sarbanes-Oxley Act of 2002. Moreover, effective internal controls are necessary for us to produce reliable financial reports and are important to help prevent fraud. As a result, our failure to satisfy the requirements of Section 404 on a timely basis could result in the loss of investor confidence in the reliability of our financial statements, which in turn could harm our business and negatively impact the trading price of our common stock.
Our management and auditors have identified certain deficiencies in the design and operation of our internal controls which, if not properly remediated, could result in material misstatements in our financial statements in future periods and could lead to a material weakness or significant deficiency at the time we complete our initial assessment of internal controls under Section 404 of the Sarbanes-Oxley Act of 2002, or in future assessments under Section 404.
We are not currently required to comply with Section 404 of the Sarbanes-Oxley Act of 2002, and are therefore not required to make an assessment of the effectiveness of our internal controls over financial reporting. Further, Ernst & Young LLP, our independent auditor, has not been engaged nor have they expressed an opinion on the effectiveness of our internal control over financial reporting. However, in connection with our financial statement audit, Ernst & Young LLP informed us that they have identified certain deficiencies in the design and operation of our internal controls related to information systems, including deficiencies in the program change management and information security procedures, and accounting for income taxes, including deficiencies in the tax account reconciliation procedures. We are taking steps to remedy the deficiencies, including hiring an information systems consultant to assist in the development and implementation of formal systems procedures, as well as implementing enhanced controls over accounting for taxes. We expect that these control improvements will be completed in 2006. These deficiencies may represent significant deficiencies as defined in Auditing Standard No. 2 of the Public Company Accounting Oversight Board (United States). A significant deficiency is a control deficiency, or combination of control deficiencies, that results in more than a remote likelihood that a misstatement of the financial statements that is more than inconsequential will not be prevented
24
or detected. A control deficiency exists when the design or operations of a control does not allow management or employees, in the normal course of performing their assigned functions, to prevent or detect misstatements on a timely basis.
We are taking remedial measures to improve the effectiveness of our internal controls, and management believes that these efforts will not only address the internal control deficiencies identified above, but also improve the effectiveness of our disclosure and internal controls in the future. We plan to continue to assess our internal controls and procedures and will take further action as necessary or appropriate to address any other matters we identify, including to effect compliance with Section 404 of the Sarbanes-Oxley Act of 2002 when we are required to make an assessment of internal controls under Section 404 for fiscal 2006.
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Some statements in this prospectus are forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995 and may include, but are not limited to, statements about sales levels, profitability and anticipated expenses and cash outflows. Forward-looking statements can be identified by the use of terminology such as believe, anticipate, expect, estimate, may, will, should, continue, plans, intends, likely or other similar words or phrases. We caution you that forward-looking statements involve risks and uncertainties that may cause actual results to differ materially from forward-looking statements. These risks and uncertainties include, without limitation, those identified under Risk Factors and elsewhere in this prospectus.
Industry and market data used throughout this prospectus were obtained through internal company research, surveys and studies conducted by third parties and industry and general publications.
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We estimate that the net proceeds to us of this offering, after deducting underwriting discounts and estimated offering expenses, will be approximately $ . We intend to use approximately $ of the net proceeds to purchase stock of Koppers Inc., which will use such proceeds to redeem up to $ aggregate principal amount of its 9 7/8% senior secured notes due 2013 at a price of 109 7/8% of the principal amount thereof plus accrued and unpaid interest, and to use the balance for general corporate purposes.
We will not receive any proceeds from the sale of shares by the selling shareholders.
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The following table sets forth our cash and capitalization as of June 30, 2005 on an actual basis and as adjusted to give effect to this offering and the use of proceeds. The table below should be read in conjunction with Use of Proceeds, Managements Discussion and Analysis of Financial Condition and Results of Operations and our consolidated financial statements and notes included elsewhere in this prospectus.
The table set forth below is based on the number of shares of our common stock outstanding as of June 30, 2005. This table does not reflect shares of our common stock issuable upon exercise of outstanding stock options and shares of our common stock available for future issuance under our existing stock option plan as of June 30, 2005.
As of June 30, 2005 | ||||||
Actual |
As Adjusted | |||||
(in millions) | ||||||
Cash and cash equivalents (1) |
$ | 37.8 | ||||
Long-term debt (including current portion): |
||||||
Revolving credit facility (2) |
$ | 53.5 | ||||
Other debt (3) |
8.9 | |||||
Koppers Inc. 9 7/8% senior secured notes due 2013 |
320.0 | |||||
KI Holdings 9 7/8% senior discount notes due 2014 |
133.3 | |||||
Total debt including current portion |
515.7 | |||||
Stockholders (deficit) (4) |
(168.4 | ) | ||||
Total capitalization |
$ | 347.3 | ||||
(1) | Does not reflect a dividend of $35.0 million which was paid in August 2005. |
(2) | Our revolving credit facility had a maximum amount available of $100.0 million, subject to a borrowing base. As of June 30, 2005, we had approximately $36.2 million of additional availability under our revolving credit facility. The balance also includes $8.5 million of debt of Koppers Arch Investments Pty Ltd. In August 2005, Koppers Inc. amended and restated its senior secured credit facility to, among other things, provide for a revolving credit facility of up to $115.0 million and for a term loan of $10.0 million. As of July 31, 2005, the outstanding balance on our revolving credit facility was $58.0 million and we had approximately $31.3 million of additional availability under our revolving credit facility. |
(3) | Other debt consists of $6.4 million for Koppers Europe and $2.5 million of debt for Koppers China. |
(4) | Shareholders (deficit) refers to total assets less total liabilities less minority interest and includes (i) $10.7 million of capital in excess of par value, (ii) $(0.6) million for a loan to a director, (iii) $(168.1) million of retained earnings, (iv) $(8.9) million of accumulated other comprehensive loss and (v) $(1.5) million of treasury stock at cost. |
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Our board of directors is expected to adopt a dividend policy, effective upon the closing of this offering, which reflects its judgment that our stockholders would be better served if we distributed to them, as regular quarterly dividends, a portion of the cash generated by our business in excess of our expected cash needs rather than retaining it or using the cash for other purposes. Our expected cash needs include operating expenses and working capital requirements, interest and principal payments on our indebtedness, capital expenditures, incremental costs associated with being a public company, taxes and certain other costs.
In accordance with our dividend policy, we currently intend to pay an initial dividend of $ per share on or about , 2005 and to continue to pay quarterly dividends at an annual rate of $ per share for the first full year following the closing of this offering, subject to our board of directors decision to declare these dividends and various restrictions on our ability to do so. We are not required to pay dividends, and our shareholders will not be guaranteed, or have contractual or other rights, to receive dividends. Our board of directors may decide, in its discretion, at any time, to decrease the amount of dividends, otherwise modify or repeal the dividend policy or discontinue entirely the payment of dividends.
Our ability to pay dividends will be restricted by current and future agreements governing our debt, including Koppers Inc.s credit agreement, the indentures governing our senior discount notes and Koppers Inc.s senior secured notes and by Pennsylvania law.
Since we are a holding company, substantially all of the assets shown on our consolidated balance sheet are held by our subsidiaries. Accordingly, our earnings and cash flow and our ability to pay dividends are largely dependent upon the earnings and cash flows of our subsidiaries and the distribution or other payment of such earnings to us in the form of dividends. Koppers Inc., our largest operating subsidiary, is a party to a credit agreement that restricts its ability to pay dividends to KI Holdings Inc.
Koppers Inc.s credit agreement prohibits it from making dividend payments to us unless (1) such dividend payments are permitted by the indenture governing Koppers Inc.s senior secured notes, (2) no event of default or potential default has occurred or is continuing under the credit agreement and (3) Koppers Inc. has at least $15 million of undrawn availability under the credit agreement. See Description of IndebtednessSenior Secured Credit Facility of Koppers Inc.
The indentures restrict our ability to pay dividends. As of June 30, 2005, we would have generated cash available to pay dividends of $47.7 million under the indentures. In addition, after November 15, 2009, we will be required to pay cash interest on our senior discount notes, which will decrease our cash available to pay dividends. See Description of Indebtedness9 7/8 Senior Secured Notes due 2013 of Koppers Inc. and 9 7/8 Senior Discount Notes due 2014 of KI Holdings.
Our ability to pay dividends is also restricted by Pennsylvania law. Under Pennsylvania law, a corporation has the power, subject to restrictions in its bylaws, to pay dividends or make other distributions to its shareholders unless, after giving effect thereto, (1) the corporation would not be able to pay its debts as they become due in the usual course of business or (2) the corporations assets would be less than the sum of its total liabilities plus (unless otherwise provided in its articles) the amount that would be needed upon the dissolution of the corporation to satisfy the preferential rights, if any, of the shareholders having superior preferential rights to the shareholders receiving the distribution. Under Pennsylvania law, a corporations board of directors may base its determination that a distribution is not prohibited by the second test on a number of valuation methods. Our board of directors may make a determination, based on a valuation other than book value, that a particular dividend may be paid notwithstanding our negative net worth. Our bylaws and articles contain no restrictions regarding dividends.
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Historically, we have used a combination of earnings and borrowings to fund dividends. More recently, beginning in October 2003, we primarily used borrowings to fund dividends, which resulted in our current negative net worth. Dividends declared and paid since October 2003 are as follows:
October 2003 |
$45.0 million | |
December 2003 |
$25.0 million | |
July 2004 |
$ 8.5 million | |
November 2004 |
$95.0 million | |
July 2005 |
$35.0 million |
None of these dividends were paid pursuant to any agreement.
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If you purchase shares of our common stock, you will experience immediate and substantial dilution. Dilution is the amount by which the offering price paid by the purchasers of the common stock to be sold in this offering will exceed the net tangible book value per share of common stock after the offering. The net tangible book value per share presented below is equal to the amount of our total tangible assets (total assets less intangible assets) less total liabilities, divided by the number of shares of our common stock outstanding as of June 30, 2005. Our net tangible book value as of June 30, 2005 would have been $ , or $ per share of common stock. This represents an immediate increase in net tangible book value of $ per share to the existing shareholders and an immediate dilution in net tangible book value of $ per share to new investors.
The following table illustrates this dilution on a per share basis:
No Exercise of Over-Allotment Option |
Full Exercise of Over-Allotment Option | |||||
Assumed initial public offering price per share |
$ | $ | ||||
Net tangible book value per share before the offering at June 30, 2005 |
||||||
Increase in net tangible book value per share attributable to the offering |
||||||
Pro forma as adjusted net tangible book value per share after the offering |
||||||
Dilution per share to new investors |
$ | $ |
The following table summarizes, on the same pro forma as adjusted basis as of June 30, 2005, the total number of shares of common stock purchased from us or from the selling shareholders, the total consideration paid and the average price per share paid by the existing shareholders and by new investors purchasing shares in this offering:
Shares Purchased |
Total Consideration |
Average Price Per Share | ||||||||||||
Number |
Percent |
Amount |
Percent |
|||||||||||
Existing shareholders |
% | $ | % | $ | ||||||||||
New investors |
||||||||||||||
Total |
100.00 | % | $ | 100.00 | % | |||||||||
The tables and calculations above give effect to the -for-one stock split that will be effected prior to the consummation of this offering. The tables and calculations above assume no exercise of the underwriters over-allotment option.
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SELECTED HISTORICAL CONSOLIDATED FINANCIAL DATA
The following table contains our selected historical consolidated financial data for the five years ended December 31, 2004 and as of and for the six months ended June 30, 2005 and 2004. The selected historical consolidated financial data for each of the five years ended December 31, 2004, 2003, 2002, 2001 and 2000 have been derived from our audited consolidated financial statements. The selected historical consolidated financial data as of and for the six months ended June 30, 2005 and 2004 have been derived from our unaudited consolidated financial statements, which were prepared on the same basis as our audited consolidated financial statements and, in our opinion, reflect all adjustments, consisting only of normal recurring adjustments, necessary to fairly present our results of operations and financial condition for such periods. The selected historical consolidated financial data for the twelve months ended June 30, 2005 have been derived by adding our historical consolidated financial data for the year ended December 31, 2004 to our unaudited consolidated financial data for the six months ended June 30, 2005 and subtracting our unaudited consolidated financial data for the six months ended June 30, 2004. This is only a summary and should be read in conjunction with our historical consolidated financial statements and Managements Discussion and Analysis of Financial Condition and Results of Operations included elsewhere in this prospectus.
Year ended December 31, |
Six months ended June 30, |
Twelve 2005 |
||||||||||||||||||||||||||||||
2000 |
2001 |
2002 |
2003 |
2004 |
2004 |
2005 |
||||||||||||||||||||||||||
(unaudited) |
||||||||||||||||||||||||||||||||
(in millions, except for per share data) | ||||||||||||||||||||||||||||||||
Statement of Operations Data: |
||||||||||||||||||||||||||||||||
Net sales |
$ | 770.6 | $ | 753.7 | $ | 776.5 | $ | 842.9 | $ | 952.5 | $ | 476.9 | $ | 498.3 | $ | 973.9 | ||||||||||||||||
Operating expenses: |
||||||||||||||||||||||||||||||||
Cost of sales |
645.9 | 631.4 | 659.5 | 726.0 | 798.4 | 402.0 | 413.5 | 809.9 | ||||||||||||||||||||||||
Depreciation and amortization (1) |
30.0 | 30.4 | 28.7 | 33.7 | 32.9 | 16.4 | 16.2 | 32.7 | ||||||||||||||||||||||||
Selling, general and administrative |
45.4 | 46.3 | 44.0 | 55.6 | 56.8 | 26.7 | 32.7 | 62.8 | ||||||||||||||||||||||||
Restructuring and impairment charges (2) |
| 3.3 | | 8.5 | | | | | ||||||||||||||||||||||||
Total operating expenses |
721.3 | 711.4 | 732.2 | 823.8 | 888.1 | 445.1 | 462.4 | 905.4 | ||||||||||||||||||||||||
Operating profit |
49.3 | 42.3 | 44.3 | 19.1 | 64.4 | 31.8 | 35.9 | 68.5 | ||||||||||||||||||||||||
Equity in earnings (losses) of affiliates (3) |
2.2 | 0.3 | | (0.1 | ) | 0.3 | 0.1 | 0.3 | 0.5 | |||||||||||||||||||||||
Other income (4) |
8.6 | 8.2 | 9.8 | 0.1 | 0.1 | | 0.3 | 0.4 | ||||||||||||||||||||||||
Interest expense |
28.0 | 24.5 | 22.9 | 37.7 | 38.5 | 17.9 | 25.3 | 45.9 | ||||||||||||||||||||||||
Income (loss) before income tax provision (benefit) and minority interest |
32.1 | 26.3 | 31.2 | (18.6 | ) | 26.3 | 14.0 | 11.2 | 23.5 | |||||||||||||||||||||||
Income tax provision (benefit) (4) |
16.6 | 12.1 | 13.8 | (1.3 | ) | 13.3 | 7.4 | 5.8 | 11.7 | |||||||||||||||||||||||
Minority interest |
0.8 | 0.9 | 0.9 | 1.7 | 3.4 | 1.9 | 0.6 | 2.1 | ||||||||||||||||||||||||
Net income (loss) before cumulative effect of accounting change |
14.7 | 13.3 | 16.5 | (19.0 | ) | 9.6 | 4.7 | 4.8 | 9.7 | |||||||||||||||||||||||
Cumulative effect of change in accounting principle (5) |
| | | (18.1 | ) | | | | | |||||||||||||||||||||||
Net income (loss) |
$ | 14.7 | $ | 13.3 | $ | 16.5 | $ | (37.1 | ) | $ | 9.6 | $ | 4.7 | $ | 4.8 | $ | 9.7 | |||||||||||||||
Earnings (Loss) Per Share Data (6) |
||||||||||||||||||||||||||||||||
Basic |
$ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||
Diluted |
$ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||
Weighted average common shares outstanding (in millions): |
||||||||||||||||||||||||||||||||
Basic |
||||||||||||||||||||||||||||||||
Diluted |
||||||||||||||||||||||||||||||||
Other Data: |
||||||||||||||||||||||||||||||||
Operating cash flows |
$ | 36.7 | $ | 59.5 | $ | 46.0 | $ | 12.4 | $ | 18.5 | $ | 2.1 | $ | 13.6 | $ | 30.0 | ||||||||||||||||
Investing cash flows |
(29.6 | ) | (18.3 | ) | (18.3 | ) | (18.5 | ) | (20.4 | ) | (8.4 | ) | (13.9 | ) | (25.9 | ) | ||||||||||||||||
Financing cash flows |
(17.2 | ) | (41.6 | ) | (24.6 | ) | 5.0 | 33.6 | 1.8 | (3.2 | ) | 28.6 | ||||||||||||||||||||
Cash interest |
26.6 | 25.0 | 22.3 | 20.3 | 32.8 | 16.5 | 19.3 | 35.6 | ||||||||||||||||||||||||
Cash taxes |
9.4 | 8.6 | 7.0 | 8.9 | 10.1 | 4.7 | 4.7 | 10.1 | ||||||||||||||||||||||||
EBITDA (7) |
89.3 | 80.3 | 81.9 | 51.1 | 94.3 | 46.4 | 52.1 | 100.0 | ||||||||||||||||||||||||
Unusual items (increasing) decreasing EBITDA (8) |
(5.4 | ) | (1.9 | ) | (9.4 | ) | 17.4 | | | 2.2 | 2.2 | |||||||||||||||||||||
Capital expenditures |
14.8 | 14.6 | 19.7 | 19.3 | 21.2 | 8.5 | 8.3 | 21.0 | ||||||||||||||||||||||||
Acquisitions (9) |
15.3 | 6.4 | | | | | 5.8 | 5.8 | ||||||||||||||||||||||||
Cash dividends declared per common share (10) |
$ | $ | $ | $ | $ | $ | $ | $ |
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Actual |
As Adjusted | ||||||
As of June 30, 2005 | |||||||
(unaudited) | |||||||
(in millions) | |||||||
Balance Sheet Data: |
|||||||
Cash and cash equivalents |
$ | 37.8 | $ | ||||
Working capital |
144.9 | ||||||
Total assets |
577.6 | ||||||
Total debt |
515.7 | ||||||
Total stockholders (deficit) (11) |
(168.4 | ) |
(1) | The 2002, 2003, 2004 and 2005 amounts do not include goodwill amortization as a result of the adoption of SFAS No. 142, Goodwill and Other Intangible Assets. Goodwill amortization amounted to $1.3 million and $1.5 million for 2000 and 2001, respectively. See Managements Discussion and Analysis of Financial Condition and Results of Operations. |
(2) | Represents the 2003 charges related to (i) the curtailment of production at our carbon materials facility in Woodward, Alabama; (ii) the impairment of our carbon materials port facility in Portland, Oregon as the result of negotiations with a significant customer; (iii) the impairment of certain storage tanks which have been permanently idled; and (iv) the closure of our wood treating facility in Logansport, Louisiana. The 2001 charges were related to the closure of our facility in Feather River, California. |
(3) | January 1, 2004 we changed our method of accounting for Koppers China from the equity method to consolidation due to our resumption of operating control. See Managements Discussion and Analysis of Financial Condition and Results of Operations. |
(4) | Other income consists primarily of proceeds from the monetization of tax credits relating to coke production and sales at our facility in Monessen, Pennsylvania. In December 1999, we entered into an agreement with a third party to transfer substantially all of the energy tax credits from our facility in Monessen, Pennsylvania for cash. In 2000, 2001, 2002 and 2003, we earned $8.6 million, $8.2 million, $9.8 million and $0.1 million, respectively, for the transfer of tax credits. These tax credits expired on December 31, 2002; the 2003 amount is a retroactive inflation adjustment. |
(5) | Effective January 1, 2003, we changed our method of accounting for asset retirement obligations in accordance with FASB Statement No. 143, Accounting for Asset Retirement Obligations. Previously, we had not been recognizing amounts related to asset retirement obligations. Under the new accounting method, we now recognize asset retirement obligations in the period in which they are incurred if a reasonable estimate of a fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. |
(6) | Earnings per share are calculated by dividing net income less preferred dividends by the weighted average shares outstanding after giving effect to the conversion of our outstanding senior convertible preferred stock into common stock and the -for-one stock split. Unaudited pro forma as adjusted basic and diluted earnings per share have been calculated in accordance with the SEC rules for initial public offerings. These rules require that the weighted average share calculation give retroactive effect to any changes in our capital structure as well as the number of shares whose sale proceeds will be used to repay any debt as reflected in the pro forma adjustments. |
(7) | EBITDA is defined as net income (loss) before interest expense, income taxes, depreciation and amortization and cumulative effect of change in accounting principle. EBITDA is not a presentation made in accordance with generally accepted accounting principles, or GAAP, is not a measure of financial condition or profitability and should not be considered as an alternative to, or more meaningful than, amounts determined in accordance with GAAP, including net income (loss) as an indicator of operating performance or net cash from operating activities as an indicator of liquidity. However, we believe that EBITDA is useful to an investor in evaluating our operating performance because: |
| EBITDA is widely used by securities analysts and investors to measure a companys operating performance without regard to items such as interest and debt expense, income tax expense and depreciation and |
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amortization, which can vary substantially from company to company depending upon accounting methods and book value of assets, capital structure and the method by which assets were acquired; |
| EBITDA helps investors to more meaningfully evaluate and compare the results of our operations from period to period by removing the impact of our capital structure, our asset base and the cumulative effect of change in accounting principle; and |
| EBITDA is used by our management for various purposes, including as a measure of operating performance to assist in comparing performance from period to period on a consistent basis, in presentations to our board of directors concerning our financial performance and as a basis for strategic planning and forecasting. |
EBITDA has limitations as an analytical tool, and you should not consider it in isolation or as a substitute for analyzing our results as reported under GAAP. Some of these limitations are: |
| EBITDA does not reflect historical cash expenditures or future requirements for capital expenditures or contractual commitments; |
| EBITDA does not reflect changes in, or cash requirements for, our working capital needs; |
| Although depreciation and amortization are non-cash charges, the assets being depreciated will often have to be replaced in the future, and EBITDA does not reflect any cash requirements for such replacements; |
| EBITDA is not calculated identically by all companies; therefore, our presentation of EBITDA may not be comparable to similarly titled measures of other companies; and |
| EBITDA is not intended to be a measure of free cash flow for managements discretionary use, as it does not consider certain cash requirements such as interest payments, tax payments and debt service requirements. |
Set forth below is a reconciliation of our net income (loss) to EBITDA: |
Year ended December 31, |
Six months ended June 30, |
Twelve June 30, 2005 | |||||||||||||||||||||||
2000 |
2001 |
2002 |
2003 |
2004 |
2004 |
2005 |
|||||||||||||||||||
(in millions) | |||||||||||||||||||||||||
Net income (loss) |
$ | 14.7 | $ | 13.3 | $ | 16.5 | $ | (37.1 | ) | $ | 9.6 | $ | 4.7 | $ | 4.8 | $ | 9.7 | ||||||||
Interest expense |
28.0 | 24.5 | 22.9 | 37.7 | 38.5 | 17.9 | 25.3 | 45.9 | |||||||||||||||||
Depreciation and amortization |
30.0 | 30.4 | 28.7 | 33.7 | 32.9 | 16.4 | 16.2 | 32.7 | |||||||||||||||||
Income tax provision (benefit) |
16.6 | 12.1 | 13.8 | (1.3 | ) | 13.3 | 7.4 | 5.8 | 11.7 | ||||||||||||||||
Cumulative effect of accounting change, net of income taxes |
| | | 18.1 | | | | | |||||||||||||||||
EBITDA |
$ | 89.3 | $ | 80.3 | $ | 81.9 | $ | 51.1 | $ | 94.3 | $ | 46.4 | $ | 52.1 | $ | 100.0 | |||||||||
(8) | Our net income (loss) was affected by the following unusual items: |
Year ended December 31, |
Six months ended June 30 |
Twelve months 2005 | ||||||||||||||||||||||||||
2000 |
2001 |
2002 |
2003 |
2004 |
2004 |
2005 |
||||||||||||||||||||||
(in millions) | ||||||||||||||||||||||||||||
Selling, general and administrative expenses (a) |
$ | 3.2 | $ | 3.0 | $ | 0.4 | $ | 2.7 | $ | | $ | | $ | | $ | | ||||||||||||
Cost of sales (b) |
| | | 6.3 | | | 2.2 | 2.2 | ||||||||||||||||||||
Restructuring and Impairment Charges and related charges (c) |
| 3.3 | | 8.5 | | | | | ||||||||||||||||||||
Other (income) (d) |
(8.6 | ) | (8.2 | ) | (9.8 | ) | (0.1 | ) | | | | | ||||||||||||||||
Unusual items (increasing) decreasing EBITDA |
$ | (5.4 | ) | $ | (1.9 | ) | $ | (9.4 | ) | $ | 17.4 | $ | | $ | | $ | 2.2 | $ | 2.2 | |||||||||
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(a) | Selling, general and administrative expenses included $3.2 million, $2.1 million and $1.4 million of non-cash bad debt write-offs for customers for 2000, 2001 and 2003 respectively. Additionally, selling, general and administrative expenses include $0.9 million, $0.4 million and $1.3 million of cash severance charges for 2001, 2002 and 2003 respectively. |
(b) | Cost of sales for 2003 included $6.1 million of cash asset retirement obligation charges related to plant closures and impairments, and $0.2 million of cash severance charges. For 2005, cost of sales includes $1.9 million for expected cash penalties related to the New Zealand anti-trust investigation and $0.3 million of non-cash impairment charges related to the Companys wood treating facility in Montgomery, Alabama. |
(c) | Restructuring and impairment charges for 2001 of $3.3 million (all of which were cash charges) are related to the closure of our facility in Feather River, California. Restructuring and impairment charges for 2003 included fourth quarter charges of $3.1 million for the ceasing of production at our carbon materials facility in Woodward, Alabama, $3.1 million for the impairment of assets at the Companys carbon materials port operation in Portland, Oregon, and $1.0 million for the impairment of certain carbon materials storage tanks which were permanently idled. Additionally, $1.3 million of restructuring costs were incurred for the closure of our wood treating facility in Logansport, Louisiana in the third quarter of 2003. Of the $8.5 million of restructuring and impairment charges in 2003, $0.7 million were cash charges consisting primarily of severance charges. |
(d) | Other income includes cash proceeds from the monetization of Section 29 tax credits of $8.6 million, $8.2 million, $9.8 million and $0.1 million for 2000, 2001, 2002 and 2003, respectively. |
(9) | Acquisitions include the purchase of the remaining 50% of our equity ownership in the European operations of Tarconord A/S, now known as Koppers Europe ApS, in May 2000 and the acquisition of the business and assets of Lambson Speciality Chemicals Limited, a subsidiary of Lambson Group Limited, in April 2005. |
(10) | Cash dividends declared per common share gives effect to the conversion of our outstanding senior convertible preferred stock into common stock and the -for-one stock split. |
(11) | Total stockholders (deficit) refers to total assets less total liabilities less minority interest. |
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MANAGEMENTS DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS
We are a leading integrated global provider of carbon compounds and commercial wood treatment products. Our products are used in a variety of niche applications in a diverse range of end-markets, including the aluminum, railroad, specialty chemical, utility, rubber and steel industries. We provide products which represent only a small portion of our customers costs but are essential inputs into the products they produce and the services they provide. In the aggregate, we believe that we maintain the number one market position by volume in a majority of our principal product lines in North America, Australia and Europe. Approximately 56% of our net sales for 2004 were generated from products in which we have the number one market share position by volume in those three geographic regions. We serve our customers through a comprehensive global manufacturing and distribution network, including 35 manufacturing facilities located in North America, Australasia, China, Europe and South Africa. We conduct business in 73 countries with over 2,600 customers, many of which are leading companies in their respective industries, including Alcoa Inc., CSX Transportation, Inc., Union Pacific Railroad Company, Norfolk Southern Corporation and Burlington Northern Santa Fe Railway. We believe that our customers place significant value on our industry-leading Koppers brand, which for more than 70 years has maintained a reputation for quality, reliability and customer service. We maintain long-standing relationships with many of our customers and have conducted business with our top ten customers for an average of 16 years. For the twelve months ended June 30, 2005, we generated net sales of $973.9 million and EBITDA of $100.0 million.
We operate two principal businesses, Carbon Materials & Chemicals and Railroad & Utility Products. Through our Carbon Materials & Chemicals business (58% of 2004 net sales), we are the largest distiller of coal tar in North America, Australia, the United Kingdom and Scandinavia. We process coal tar into a variety of products, including carbon pitch, creosote and phthalic anhydride, which are critical intermediate materials in the production of aluminum, the pressure treatment of wood and the production of plasticizers and specialty chemicals, respectively. Through our Railroad & Utility Products business (42% of 2004 net sales), we are the largest North American supplier of railroad crossties. Our other commercial wood treatment products include the provision of utility poles to the electric and telephone utility industries.
Our businesses and results of operations are impacted by various competitive and other factors including (i) raw materials pricing and availability, in particular the amount and quality of coal tar available in global markets, which could be negatively impacted by the relative increase in the value of coal tar as a fuel source as a result of higher fuel prices; (ii) global restructuring in the Carbon Materials & Chemicals business, including the curtailment of aluminum production in the Northwestern U.S. in part as a result of historically high energy prices; (iii) competitive conditions in global carbon pitch markets, particularly the United States and European carbon pitch markets; and (iv) low margins in the utility pole business.
Trend Overview. Prior to 2004, our gross margins, operating margins, net income and operating cash flows deteriorated. This deterioration resulted primarily from changes in the U.S. economy that have negatively affected our business, including (i) reduced consumption resulting in excess capacity in the U.S. carbon materials and chemicals businesses, due in part to the idling of aluminum smelters in the Northwestern U.S. as a result of higher energy costs; (ii) an increase in imports of furnace coke resulting in reduced pricing and profitability for our coke business; and (iii) highly competitive conditions in the utility pole business partly as the result of deregulation, resulting in reduced margins for us.
Although there can be no assurances, we believe some of these trends began to reverse during 2004 and will continue to do so in the future due to certain factors we believe have enhanced our profitability, including (i) the rationalization of capacity in our U.S. carbon materials facilities, which has resulted in lower operating costs; (ii) the resumption of operating control of our Chinese joint venture as of January 1, 2004; (iii) a contract with Mittal Steel Company, N.V. (formerly International Steel Group) in 2004 for 100% of our coke production for a three-year term, resulting in substantially higher pricing for furnace coke in 2004 and 2005, which has resulted in increased
36
profitability in our coke business; (iv) the exit from the wood treating business of our largest competitor in the railroad crosstie business, which has resulted in increased volumes of railroad crossties for us in 2004 and 2005 and has provided us with higher profits; and (v) increases in pricing for phthalic anhydride in the U.S.
Results of Operations
The following table sets forth certain sales and operating data, net of all intersegment transactions, for our businesses for the periods indicated:
Year ended December 31, |
Six months ended June 30, |
|||||||||||||||||||
2002 |
2003 |
2004 |
2004 |
2005 |
||||||||||||||||
Net sales (in millions): |
||||||||||||||||||||
Carbon Materials & Chemicals |
$ | 438.4 | $ | 484.1 | $ | 553.4 | $ | 276.9 | $ | 301.4 | ||||||||||
Railroad & Utility Products |
338.1 | 358.8 | 399.1 | 200.0 | 196.9 | |||||||||||||||
Total |
$ | 776.5 | $ | 842.9 | $ | 952.5 | $ | 476.9 | $ | 498.3 | ||||||||||
Segment sales as percentage of total net sales: |
||||||||||||||||||||
Carbon Materials & Chemicals |
56.5 | % | 57.4 | % | 58.1 | % | 58.1 | % | 60.5 | % | ||||||||||
Railroad & Utility Products |
43.5 | % | 42.6 | % | 41.9 | % | 41.9 | % | 39.5 | % | ||||||||||
Total |
100.0 | % | 100.0 | % | 100.0 | % | 100.0 | % | 100.0 | % | ||||||||||
Gross margin by segment (after depreciation and amortization): |
||||||||||||||||||||
Carbon Materials & Chemicals |
13.4 | % | 10.9 | % | 15.1 | % | 14.1 | % | 15.4 | % | ||||||||||
Railroad & Utility Products |
9.2 | % | 8.9 | % | 9.3 | % | 9.8 | % | 11.2 | % | ||||||||||
Total |
11.4 | % | 9.9 | % | 12.7 | % | 12.3 | % | 13.8 | % | ||||||||||
Operating margin by segment: |
||||||||||||||||||||
Carbon Materials & Chemicals |
6.7 | % | 1.6 | % | 8.1 | % | 7.6 | % | 7.8 | % | ||||||||||
Railroad & Utility Products |
5.0 | % | 3.6 | % | 4.9 | % | 5.6 | % | 6.3 | % | ||||||||||
Total |
5.7 | % | 2.3 | % | 6.8 | % | 6.7 | % | 7.2 | % | ||||||||||
Comparison of Results of Operations for the Six Months Ended June 30, 2005 and 2004.
Net Sales. Net sales for the six months ended June 30, 2005 were higher than 2004 as higher sales for Carbon Materials & Chemicals more than offset lower sales for Railroad & Utility Products. Net sales for Carbon Materials & Chemicals increased due in part to approximately $4.5 million in sales from Australian and European operations as a result of the strength of these currencies relative to the dollar. Additionally, net sales for Carbon Materials & Chemicals increased as pricing increases of $10.2 million, or 34%, for phthalic anhydride and $7.2 million, or 33%, for furnace coke, primarily as the result of higher raw material costs, more than offset volume reductions of $6.1 million, or 17% for phthalic anhydride and $1.2 million, or 5%, for furnace coke. The volume reductions for phthalic anhydride were due primarily to the conversion of phthalic anhydride to naphthalene in Europe as a result of market conditions and profit optimization. The reduction in coke volumes was due to a temporary production outage by the plants largest customer in the second quarter of 2005. Net sales for Railroad & Utility Products decreased compared to the prior year due primarily to weather-related difficulties in procuring raw materials in the first quarter of 2005, and a temporary reduction in requirements of untreated crossties by one of our Class I railroad customers, which resulted in a reduction in the volume of untreated crosstie sales amounting to $9.9 million, or 18%. This reduction was partially offset by an increase in volumes of treated crossties amounting to $5.6 million, or 12%, and an increase in pricing of treated crossties amounting to $1.9 million, or 8%.
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Gross Margin After Depreciation and Amortization. As a percentage of net sales, gross profit after depreciation and amortization increased in total as both business segments reported higher margins. Gross margin for Carbon Materials & Chemicals increased as the increases in pricing for phthalic anhydride and furnace coke noted above were partially offset by lower volumes for both products, as well as higher raw material and logistics costs. Additionally, margins were negatively impacted as the result of a $1.9 million charge related to the anti-trust investigation in New Zealand and $0.8 million of additional environmental reserves for cleanup costs associated with contamination in Australia. Gross margin for Railroad & Utility Products increased due primarily to a reduction in the ratio of low margin untreated crossties to higher margin crosstie treating services due to weather-related difficulties in procuring raw materials.
Depreciation and Amortization. Depreciation and amortization for 2005 decreased compared to the prior year due primarily to certain assets becoming fully depreciated during 2004.
Selling, General and Administrative Expense. Selling, general and administrative expense as a percentage of net sales increased primarily as a result of $1.4 million of increased legal expenses in Australasian operations primarily related to the New Zealand anti-trust investigation and a bad debt recovery of approximately $0.4 million in the first quarter of 2004.
Interest Expense. Interest expense increased due to higher average debt levels as a result of the issuance of our senior discount notes in November 2004.
Income Taxes. Our effective income tax rate for the six months ended June 30, 2005 was relatively unchanged as the effect of the composition of earnings among U.S. and foreign operations (as a result of the earnings of U.S. operations increasing relative to foreign earnings) was largely offset by the effect of higher interest expense.
Net Income. Net income for 2005 compared to the same period last year increased due primarily to higher gross margins as noted above. These changes more than offset higher selling, general and administrative costs related primarily to legal expenses in Australasia, as well as higher interest expense.
Comparison of Results of Operations for the Years Ended December 31, 2004 and 2003.
Net Sales. Net sales for the year ended December 31, 2004 were higher than 2003 as both business segments reported sales increases. Net sales for Carbon Materials & Chemicals increased due in part to approximately $30.4 million in sales from Australian and European operations as a result of the strength of these foreign currencies relative to the dollar. Also, the consolidation of Koppers China as of January 1, 2004 resulted in incremental sales of $25.5 million compared to the prior year. Additionally, sales pricing for phthalic anhydride and furnace coke increased by $15.3 million and $9.7 million, or 27% and 25%, respectively. These increases were partially offset by reductions in volumes and prices for carbon pitch amounting to $4.4 million and $2.1 million, respectively, and reductions in pricing for naphthalene of $10.6 million, which was more than the volume increase of $8.4 million for naphthalene. The increase in prices for phthalic anhydride is due to the fact that the primary feedstock is a petroleum derivative which reflects higher oil prices. The increase in prices for furnace coke is related to a reduction in Asian imports as a result of higher demand for steel in Asian markets due to economic expansions in China and other Asian nations. Net sales for Railroad & Utility Products increased compared to the prior year due primarily to increases of $6.3 million and $8.2 million, or 3% and 7%, in volumes and prices, respectively, for railroad crossties. In addition, other products and services including utility poles resulted in volume increases amounting to $8.5 million. Ancillary crosstie products and services revenues also increased by approximately $12.5 million in conjunction with the increased crosstie volumes. The increase in volumes for railroad crossties was due in part to the exit from the wood treating business of our largest competitor.
Gross Margin After Depreciation and Amortization. As a percentage of net sales, gross profit after depreciation and amortization increased for both Carbon Materials & Chemicals and Railroad & Utility Products. Gross margin for Carbon Materials & Chemicals increased due to $4.7 million of charges for asset retirement obligations in 2003 due to restructuring, coupled with $1.7 million of gains on settlements of asset retirement obligations during 2004. Gross margin for Carbon Materials & Chemicals also increased due to the increases in
38
pricing for phthalic anhydride and furnace coke noted above. These increases more than offset a $0.5 million charge for the settlement of a contract dispute with a customer. Gross margin for Railroad & Utility Products increased due primarily to higher volumes for railroad crossties.
Depreciation and Amortization. Depreciation and amortization for 2004 decreased compared to the prior year due primarily to restructuring activities in 2003 which reduced depreciation expense that would have been incurred on impaired assets by approximately $1.2 million in 2004.
Selling, General and Administrative Expense. Selling, general and administrative expense as a percentage of net sales decreased primarily as a result of higher sales in the current year, plus $1.4 million of bad debt write-offs and $1.3 million of severance charges in the prior year, which offset an increase of $3.0 million as a result of foreign exchange rates and an increase of $2.2 million of management incentive and restricted stock compensation expense in the current year.
Restructuring and Impairment Charges. During the fourth quarter of 2003 we determined that capacity rationalization was required in our U.S. Carbon Materials & Chemicals business to increase competitiveness. Accordingly, in December 2003 we ceased production at our carbon materials facility in Woodward, Alabama, resulting in a restructuring charge to fourth quarter pre-tax income of $3.1 million. Additionally, during the fourth quarter of 2003 we concluded that our carbon materials port operation in Portland, Oregon was an impaired facility based on its current and long-term economic prospects. The impairment charge for this facility resulted in a charge to fourth quarter pre-tax income of $3.1 million. We also incurred a $1.0 million charge for the impairment of certain storage tanks which were permanently idled due to reduced demand for carbon materials products in U.S. markets. In September 2003, we closed our Logansport, Louisiana wood treating plant due to deteriorating local market conditions. The closure resulted in a $1.3 million restructuring charge in the third quarter. We believe the U.S. market for wood treated utility poles suffers from overcapacity, and will continue to evaluate future productivity and cost reduction initiatives in this and all of our other businesses.
Interest Expense. Interest expense increased due to higher debt levels in 2004 which more than offset $14.2 million of additional interest expense in 2003 due to the refinancing of our debt. The additional interest expense in 2003 from the refinancing included a call premium, the write-off of deferred financing costs, and additional interest for the period between the receipt of proceeds from Koppers Inc.s $320 million 9 7/8% senior secured notes due 2013, or the Senior Secured Notes, and the redemption of the $175 million 9 7/8% senior subordinated notes due 2007.
Income Taxes. Our effective income tax rate for the year ended December 31, 2004 increased due primarily to the composition of earnings among U.S. and foreign operations.
Cumulative Effect of Accounting Change. Effective January 1, 2003, we changed our method of accounting for asset retirement obligations in accordance with SFAS No. 143, Accounting for Asset Retirement Obligations. Previously, we had not been recognizing amounts related to asset retirement obligations. Under the new accounting method, Koppers Inc. now recognizes asset retirement obligations in the period in which they are incurred if a reasonable estimate of fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. The cumulative effect of the change on prior years resulted in a charge to income of $18.1 million, net of income taxes of $11.7 million.
Net Income. Net income for 2004 compared to the same period last year increased due primarily to the January 1, 2003 adoption of SFAS No. 143, Accounting for Asset Retirement Obligations, which resulted in a cumulative effect adjustment for 2003. Additionally, net income before the cumulative effect of accounting change was higher in 2004 due to higher volumes and pricing of certain products, $2.7 million of net income from the consolidation of China which included improved operating results and $1.7 million of net income as a result of higher exchange rates, while net income in 2003 was adversely affected due to certain restructuring, impairment and related charges.
39
Comparison of Results of Operations for the Years Ended December 31, 2003 and 2002.
Net Sales. Net sales for the year ended December 31, 2003 were higher than 2002 as both business segments reported sales increases. Net sales for Carbon Materials & Chemicals increased due primarily to approximately $39.8 million in sales from Australian and European operations as a result of the strength of these foreign currencies relative to the dollar. Additionally, sales volumes and pricing for phthalic anhydride increased by $3.1 million and $4.4 million or 7% and 8%, respectively, while a reduction in volumes for furnace coke of $4.3 million or 11% more than offset an increase in pricing for furnace coke of $2.7 million or 8%. The increases in pricing and volumes for phthalic anhydride were due to an increase in domestic demand. The reduction in volumes for furnace coke was due primarily to unusually high volumes in 2002 as a result of selling 2001 production for which shipment was delayed due to a temporary shutdown by our only coke customer at that time. The increase in pricing for furnace coke was due to a reduction in foreign imports as a result of increased foreign demand. Net sales for Railroad & Utility Products increased compared to the prior year due primarily to a $14.8 million or 12% increase in prices for railroad crossties which more than offset a $6.3 million or 5% reduction in volumes for railroad crossties. The increase in prices for railroad crossties was due to rising raw material prices as a result of higher demand for housing lumber; the reduction in volumes for railroad crossties was primarily due to reduced sales volumes to short-line railroads, as the demand for housing lumber reduced raw material availability and resulted in a higher proportion of our sales to the Class 1 railroad customer base. In addition, other products and services including utility poles resulted in volume decreases and pricing increases of $6.2 million and $11.9 million, respectively.
Gross Margin After Depreciation and Amortization. As a percent of net sales, gross profit after depreciation and amortization decreased for both segments. Gross margin for Carbon Materials & Chemicals decreased primarily as a result of approximately $3.1 million of accelerated asset retirement obligations and $1.4 million for the settlement of a lease obligation, all related to the restructuring of the U.S. Carbon Materials & Chemicals operations (see Restructuring and Impairment Charges). These items more than offset the profit realized as a result of the pricing increase for furnace coke noted above and a reversal to profit of approximately $0.7 million of environmental reserves as a result of a reassessment of exposure at one of our facilities. Gross margin as compared to the prior year was also impacted by an increase of approximately $1.7 million in insurance expense for Carbon Materials & Chemicals as a result of lower expense in the prior year due to favorable loss experience. Gross margin for Railroad & Utility Products decreased due to $1.6 million of accelerated asset retirement obligations related to the closure of the Logansport facility. Additionally, insurance expense for Railroad & Utility Products increased approximately $1.7 million as a result of lower expense in the prior year due to favorable loss experience. These additional costs more than offset the effect of the increase in prices for railroad crossties noted above.
Depreciation and Amortization. Depreciation and amortization for 2003 increased compared to the prior year due to the adoption of SFAS No. 143, Accounting for Asset Retirement Obligations, which resulted in an increase of $3.3 million, and an additional $1.3 million as a result of higher foreign exchange rates which resulted in higher depreciation expense in Australian and European operations.
Selling, General and Administrative Expense. Selling, general and administrative expense as a percent of net sales increased primarily as a result of approximately $1.3 million in severance charges, $1.4 million of bad debt expense, $2.0 million of higher legal and consulting costs, and $1.5 million of reduced expense in the prior year as a result of retiree health insurance settlements.
Restructuring and Impairment Charges. During the fourth quarter of 2003 we determined that capacity rationalization was required in our U.S. Carbon Materials & Chemicals business to increase competitiveness. Accordingly, in December 2003 we ceased production at our carbon materials facility in Woodward, Alabama, resulting in a restructuring charge to fourth quarter pre-tax income of $3.1 million. The Woodward facility generated approximately $27.5 million of revenue during 2003. Additionally, during the fourth quarter of 2003 we concluded that our carbon materials port operation in Portland, Oregon is an impaired facility based on its current and long-term economic prospects as a result of recent negotiations with a significant customer. The impairment charge for this facility resulted in a charge to fourth quarter pre-tax income of $3.1 million. We also incurred a $1.0 million charge for the impairment of certain storage tanks which were permanently idled due to
40
reduced demand for carbon materials products in U.S. markets. In September 2003, we closed our Logansport, Louisiana wood treating plant due to deteriorating local market conditions and their impact on volumes and profitability. The closure resulted in a $1.3 million restructuring charge in the third quarter. We believe the U.S. market for wood treated utility poles suffers from overcapacity, and will continue to evaluate future productivity and cost reduction initiatives in this and all of our other businesses. Our Logansport facility generated approximately $2.0 million of revenue during 2003.
Other Income. Other income consists of the energy tax credits as a result of the transaction at our Monessen, Pennsylvania facility. The reduction for 2003 was due to the expiration of the tax credits at the end of 2002.
Interest Expense. Interest expense increased due to a call premium of $5.8 million on our old bonds, the write-off of deferred financing charges of $6.4 million, and additional interest of $2.0 million for the period between the receipt of proceeds from the Senior Secured Notes and the redemption of the $175 million 9 7/8% Senior Subordinated Notes due 2007. (See Liquidity and Capital Resources.)
Income Taxes. Our effective income tax rate for the year ended December 31, 2003 decreased due primarily to domestic pre-tax losses, which resulted in an increase in foreign tax expense as a percentage of total taxes. Due to our legal structure, foreign tax credits are not fully available to offset taxable income generated by Australian operations.
Cumulative Effect of Accounting Change. Effective January 1, 2003, we changed our method of accounting for asset retirement obligations in accordance with SFAS No. 143, Accounting for Asset Retirement Obligations. Previously, we had not been recognizing amounts related to asset retirement obligations. Under the new accounting method, we now recognize asset retirement obligations in the period in which they are incurred if a reasonable estimate of a fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. The cumulative effect of the change on prior years resulted in a charge to income of $18.1 million, net of income taxes of $11.7 million.
Net Income. Net income for 2003 compared to the same period last year decreased due to (i) restructuring, impairment and capacity rationalization charges in the U.S. segments as a result of weakened business conditions in the carbon materials and utility pole businesses; (ii) the write-off of deferred financing charges and the payment of a call premium due to the refinancing of our debt; (iii) an increase in bad debt expense; (iv) a decrease in other income due to the expiration of the energy tax credits; and (v) the adoption of SFAS No. 143, Accounting for Asset Retirement Obligations, which resulted in a cumulative effect adjustment.
Liquidity and Capital Resources
On November 12, 2004, KI Holdings was incorporated. On November 18, 2004, all of the common and preferred stock of Koppers Inc. was converted into shares of common and preferred stock of KI Holdings.
On November 18, 2004, KI Holdings issued and sold $203.0 million aggregate principal amount at maturity ($125.5 million gross proceeds) of 9 7/8% Senior Discount Notes due 2014, or the Senior Discount Notes. A portion of the cash proceeds was used to pay a $95.0 million dividend to KI Holdings shareholders. KI Holdings has no direct operations and no significant assets other than approximately $24.2 million of cash (at June 30, 2005, prior to the payment of a $35.0 million dividend by us to our shareholders in August 2005) and the stock of Koppers Inc. No cash interest is required to be paid prior to November 15, 2009. The accreted value of each Senior Discount Note will increase from the date of issuance until November 15, 2009, at a rate of 9 7/8% per annum compounded semiannually such that on November 19, 2009 the accreted value will equal $203 million, the principal amount due at maturity. Subsequent to November 19, 2009 cash interest on the Senior Discount Notes will accrue and be payable semi-annually in arrears on May 15 and November 15 of each year, commencing on May 15, 2010. The Senior Discount Notes are effectively subordinated to our existing and future
41
secured indebtedness, and are structurally subordinated to all of the existing and future indebtedness and other liabilities and preferred equity of our subsidiaries. The Senior Discount Notes include customary covenants that restrict, among other things, the ability to incur additional debt, pay dividends or make certain other restricted payments, incur liens, merge or sell all or substantially all of the assets or enter into various transactions with affiliates. We are currently in compliance with all covenants in the indenture governing the Senior Discount Notes.
In August 2005, Koppers Inc. amended and restated its senior secured credit facility to, among other things, provide for a revolving credit facility of up to $115.0 million and for a term loan of $10.0 million. The senior secured credit facility is for a period of over four years, and the loans are secured by substantially all of Koppers Inc.s assets, with revolving credit availability based on receivables and inventory as well as the attainment of certain ratios and covenants.
The covenants that affect availability of the revolving credit facility and which may restrict the ability of Koppers Inc. to pay dividends include the following financial ratios:
| The fixed charge coverage ratio, calculated as of the end of each fiscal quarter for the four fiscal quarters then ended, shall not be less than 1.05 to 1.0. The fixed charge coverage ratio at June 30, 2005 was 1.54 to 1.0. |
| The total leverage ratio, calculated as of the end of each fiscal quarter for the four fiscal quarters then ended, shall not exceed the ratios set forth below for the periods specified below: |
Fiscal Quarters Ended |
Ratio | |
August 15, 2005 through March 31, 2008 |
5.0 to 1.0 | |
June 30, 2008 and thereafter |
4.5 to 1.0 |
| The total leverage ratio at June 30, 2005 was 4.0 to 1.0. |
Concurrent with this offering, Koppers Inc. intends to amend the senior secured credit facility to increase the term loan facility from $10 million to $20 million to provide additional liquidity in connection with the dividend policy. Amortization of the amended term loan will commence in 2006 with quarterly payments of $1.0 million.
On October 15, 2003 Koppers Inc. issued $320.0 million aggregate principal amount of 9 7/8% Senior Secured Notes due 2013, or the Senior Secured Notes. Interest is payable semiannually in arrears on April 15 and October 15 of each year. The Senior Secured Notes are guaranteed, jointly and severally, on a senior secured basis by some of our current and future subsidiaries.
The Senior Secured Notes include customary covenants that restrict, among other things, the ability to incur additional debt, pay dividends or make certain other restricted payments, incur liens, merge or sell all or substantially all of the assets or enter into various transactions with affiliates.
Koppers Inc. is currently in compliance with all covenants in the indenture governing the Senior Secured Notes and the agreement governing the senior secured credit facility.
KI Holdings depends on the dividends from the earnings of Koppers Inc. and its subsidiaries to generate the funds necessary to meet its financial obligations, including payments of principal, interest and other amounts on the Senior Discount Notes. The terms of Koppers Inc.s senior secured credit facility as well as the terms of the indenture governing the Senior Secured Notes significantly restrict Koppers Inc. from paying dividends and otherwise transferring assets to KI Holdings. The amount of permitted dividends under both debt facilities is governed by a formula based on 50% of consolidated net income, among other things. Cash equity contributions from the sale of stock increase the amount available for dividends. At the time of the payment of the dividend, no
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event of default shall have occurred or be continuing under the indenture or the senior secured credit facility. Under the Senior Secured Note indenture Koppers Inc. must have an EBITDA (as defined in the indenture governing the Senior Secured Notes) to consolidated interest expense ratio of at least 2.0 to 1.0. Additionally the senior secured credit facility requires compliance with all financial covenants and availability of at least $15 million under the revolving credit facility after giving effect to the dividend. Significant reductions in net income or increases to indebtedness affecting compliance with financial covenants or availability under the revolving credit line would restrict Koppers Inc.s ability to pay dividends. Koppers was able to pay a $13 million dividend to us in August 2005.
Our liquidity needs are primarily for our estimated contractual obligations totaling $220.7 million for 2005 which include debt service, purchase commitments and operating leases, as well as for working capital, capital maintenance and acquisitions. We believe that our cash flow from operations and available borrowings under Koppers Inc.s senior secured credit facility will be sufficient to fund our anticipated liquidity requirements for at least the next twelve months. In the event that the foregoing sources are not sufficient to fund our expenditures and service our indebtedness, we would be required to raise additional funds.
As of June 30, 2005, we had $37.8 million of cash and cash equivalents and $36.2 million of unused revolving credit availability for working capital purposes after restrictions by various debt covenants and letter of credit commitments. As of June 30, 2005, $18.8 million of commitments were utilized by outstanding standby letters of credit.
In August 2005, we received a dividend payment of $13.0 million from Koppers Inc. which was borrowed under the revolving credit facility. Using these proceeds and cash available from the proceeds of our Senior Discount Notes, we declared a dividend totaling $35.0 million ($11.68 per share to common and preferred) on July 28, 2005 to holders of record as of August 1, 2005 which was paid on or about August 5, 2005.
Overview of Operating Cash Flows. From fiscal 2002 through fiscal 2004, operating cash flows declined by $27.5 million. The primary reasons for this decline were an increase in inventories of $19.4 million and an increase in pension funding of $7.9 million. Although we expect that inventory levels will not return to 2002 levels, and that pension contributions will remain at high levels for the next several years, we do not believe the deterioration in our operating cash flows between 2002 and 2004 is a trend which will continue prospectively. Pension funding is expected to stabilize or decline as a result of an amendment to our U.S. salaried pension plan which reduced benefits; our expected calendar year 2005 funding is $10.2 million after contributing $14.7 in 2004. Additionally, inventory at June 30, 2005 was $7.4 million lower than at December 31, 2004 partly as a result of our efforts to improve cash flow. We believe our overall efforts to improve cash flow are reflected in the increase in cash flow from operations of $11.5 million for the six months ended June 30, 2005 compared to the same period in 2004.
Net cash provided by operating activities for the six months ended June 30, 2005 increased compared to the prior year due primarily to higher net income net of non-cash interest expense and an increase in working capital in 2005 of $17.3 million compared to an increase in working capital in 2004 of $21.4 million. Net cash provided by operating activities increased for full year 2004 as compared to the prior year as higher net income before cumulative effect of accounting change and an increase in the utilization of deferred taxes were partially offset by an increase in working capital in 2004 of $16.0 million compared to an increase in working capital in 2003 of $7.5 million, an $8.6 million increase in pension funding in 2004, and a $2.0 million payment for the extension of the indemnity agreement with Beazer. See Environmental and Other Liabilities Retained or Assumed by Others. The reduction in net cash provided by operating activities in 2003 compared to the prior year was the result of lower earnings as a result of restructuring combined with a higher increase in working capital as compared to the prior year.
Net cash used in investing activities for the six months ended June 30, 2005 increased primarily as a result of the acquisition in the United Kingdom described herein and related capital expenditures. Capital expenditures were higher in calendar 2004 than in 2003 due primarily to an increase in capital expenditures in the U.S. carbon
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materials business. Capital expenditures were lower in 2003 than in 2002 due to efforts to conserve cash and delays in certain projects due to severe winter weather earlier in the year.
Planned expansion at our carbon black facility in Australia is expected to result in capital expenditures of $8-10 million in 2006. Additionally capital expenditures may be incurred in the future due to growth opportunities in existing markets in China.
Net cash used in financing activities in 2005 was for debt repayments on the revolving credit facility and the Monessen term loan, offset by new borrowing in the United Kingdom for the acquisition of a chemicals business. Net cash used in financing activities in 2004 related to revolver borrowings of $33.1 million to provide for the payment of $25.0 million in dividends, the repayment of $4.0 million of the term loan and the purchase of $2.1 million of common stock.
Net cash used in financing activities in the year ended December 31, 2004 related to the issuance of our Senior Discount Notes to pay a $94.5 million dividend, revolver borrowings of $49.9 million to provide for the payment of $33.4 million in dividends, the repayment of $8.0 million of the term loan, the purchase of $1.5 million of common stock, and the payment of $5.6 million of deferred financing costs. Net cash provided by financing activities in 2003 related to the issuance of $320 million of Koppers Inc.s Senior Secured Notes to provide for the redemption of $175 million of notes due in 2007, a reduction in the amount of bank debt, payment of $48.1 million of dividends, $9.0 million of purchases of stock from retirees, and the payment of $16.1 million of deferred financing costs. Net cash used in financing activities in 2002 was comprised of term debt repayments of $30.4 million ($6.9 million of which was unscheduled repayment), $9.8 million of dividends and $6.2 million of common stock redemptions. Approximately $22.0 million of net revolver borrowings were necessary to maintain working capital levels.
We intend to use the net proceeds of the offering, among other uses, to redeem up to 35% of the aggregate principal amount of Koppers Inc.s Senior Secured Notes. We plan to use cash from operations for growth opportunities, dividends and to delever.
Legal Matters
We are involved in litigation and various proceedings relating to environmental laws and regulations and antitrust, toxic tort, product liability and other matters.
Government Investigations. In late 2002, Koppers Inc. contacted the Canadian Competition Bureau, or the CCB, and offered its cooperation with respect to industry competitive practices concerning the production, supply and sales of coal tar pitch, naphthalene, creosote oil and carbon black feedstock. As a result of such cooperation, in April 2003 the CCB granted Koppers Inc. a provisional guarantee of immunity from fines under the Canadian Competition Act with respect to the supply and sale of coal tar pitch, naphthalene, creosote oil and carbon black feedstock prior to 2001. There have been no recent communications with the CCB. Similar investigations of industry competitive practices by the European Commission and the United States Department of Justice have been terminated. Although the CCB has not indicated that its investigation has been terminated, the Company does not currently anticipate any adverse consequences from the CCBs investigation based on the lack of recent communications from the CCB and the termination of the concurrent investigations by the European Commission and the United States Department of Justice.
In April 2005, the New Zealand Commerce Commission, or the NZCC, filed a Statement of Claim in the High Court of New Zealand against a number of corporate and individual defendants, including Koppers Arch Wood Protection (NZ) Limited, or KANZ, Koppers Arch Investments Pty Limited, or Koppers Arch Investments, Koppers Australia Pty Limited, TPL Limited, Nufarm Limited, Nufarm Australia Limited, Osmose New Zealand Limited, Osmose Australia Pty Limited and a number of current and former employees of such companies. This followed an investigation by the NZCC into the competitive practices of the wood preservative industry in New Zealand. The Statement of Claim contains a number of separate causes of action relating to alleged violations of the New Zealand Commerce Act of 1986, or the Act. The statement of claim seeks, among other things, (i) pecuniary penalties for each cause of action in an unspecified amount pursuant to the Act, (ii)
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injunctions restraining defendants from further anticompetitive conduct, (iii) orders barring the named individual defendants from certain future corporate positions and (iv) reimbursement of legal costs. The Act provides that the NZCC may seek pecuniary penalties against each corporate defendant for each cause of action not to exceed the higher of $NZ10,000,000 or three times the commercial gain from the contravention or if the commercial gain cannot be readily ascertained, 10% of the turnover of the corporate defendant and all interconnected companies. KANZ is seeking to cooperate with the NZCC and has engaged in settlement discussions with the NZCC. Although such settlement discussions are continuing, a settlement has not yet been reached. It is likely that penalties will be paid as a result of the proceedings. Such penalties could have a material adverse effect on the business, financial condition, cash flows and results of operations of those companies. Except as set forth above, we are not currently aware of any other claims (civil or governmental) related to competitive practices in New Zealand. Such other claims, if asserted and resolved unfavorably, could have a material adverse effect on the business, financial condition, cash flows and results of operations of KANZ and its interconnected companies.
Koppers Arch Australia has made an application for leniency under the Australian Competition and Consumer Commissions, or the ACCC, policy for cartel conduct. The ACCC has granted immunity to Koppers Arch Australia, subject to the fulfillment of certain conditions, such as, but not limited to, continued cooperation. If the conditions are not fulfilled, Koppers Arch Australia may be penalized for any violations of the competition laws of Australia. Such penalties, if assessed against Koppers Arch Australia, could have a material adverse effect on its business, financial condition, cash flows and results of operations. We are not currently aware of any civil claims related to competitive practices in Australia. Such civil claims, if asserted and resolved unfavorably, could have a material adverse effect on the business, financial condition, cash flows and results of operations of Koppers Arch Australia.
We have reserved $1.9 million for these penalties as of June 30, 2005. This amount is included in cost of sales.
KANZ and Koppers Arch Australia are majority-owned subsidiaries of Koppers Arch Investments, which is an Australian joint venture owned 51% by World-Wide Ventures Corporation (our indirect subsidiary) and 49% by Hickson Nederland BV. KANZ and Koppers Arch Australia manufacture and market wood preservative products throughout New Zealand and Australia, respectively.
Pacific Century. On October 10, 2002, Koppers Timber Preservation Pty Ltd, a subsidiary of Koppers Australia, was named as a defendant in a breach of contract and negligence lawsuit filed by Pacific Century Production Pty Ltd in the Supreme Court of Queensland, Australia related to the sale of approximately 127,000 vineyard trellis posts. The Complaint claimed that certain posts were defective in that they had either decay or excessive bark or were less than the minimum specified size. In addition, plaintiff alleged violations of the Australian Timber Utilization and Marketing Act. Plaintiff sought damages in the amount of AU$6.6 million (approximately US$5.0 million) for, among other things, the costs of removing and replacing the trellis posts. Plaintiff also filed a lawsuit against the constructor of the vineyard trellises, which lawsuit was consolidated with its claim against our subsidiary. Koppers Australia has settled with Pacific Century and is engaged in settlement discussions with Taylors Contracting Services Pty, Ltd, the constructor of the trellises; a provision of approximately AU$1.1 million (approximately US$0.8 million) has been made for this matter, of which AU$1.0 million (US$0.7 million) was provided in 2004.
Product Liability Cases. Koppers Inc., along with other defendants, has been named as a defendant in 19 cases filed in state court in Pennsylvania and three cases filed in state court in Texas in which the plaintiffs claim they suffered a variety of illnesses (including cancer) as a result of exposure to one or more of the defendants products, including coal tar pitch and solvents. The first of these cases was filed in April 2000 and the most recent was filed in September 2005. The other defendants vary from case to case and include companies such as Beazer East, Inc., USX Corporation, Honeywell, Inc., Reilly Industries, Inc., Dow Chemical Company, Rust-Oleum
45
Corporation, UCAR Carbon Company, Inc., Exxon Mobil Corporation, Crompton Corporation, SGL Carbon Corporation, Alcoa, Inc. Henkel Corporation, Univar USA, Inc. and PPG Architectural Finishes Inc. Plaintiffs complaints seek compensatory and punitive damages in unspecified amounts in excess of the minimum jurisdictional limits of the applicable courts. The cases are in the early stages of discovery. Therefore, no determination can currently be made as to the likelihood or extent of any liability to Koppers Inc. Although Koppers Inc. is vigorously defending these cases, an unfavorable resolution of these matters may have a material adverse effect on our business, financial condition, cash flows and results of operations.
Grenada. Koppers Inc., together with various co-defendants, has been named as a defendant in five toxic tort lawsuits in state court in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operations of the Companys wood treating plant in Grenada, Mississippi. See Environmental and Other Liabilities Retained or Assumed by Others.
Somerville. Koppers Inc. has been served with a putative class action lawsuit which was filed in June 2005 in federal court in Austin, Texas against it and other defendants including the Burlington Northern Santa Fe Railway Company, Monsanto Company, Dow Chemical Company and Vulcan Materials Company. The lawsuit alleges that several classes of past and present property owners and residents in the Somerville, Texas area numbering in excess of 2,500 have suffered unspecified property damage and risk of personal injury as a result of exposure to various chemicals from the operations of the Somerville, Texas wood treatment plant of Koppers Inc. See Environmental and Other Liabilities Retained or Assumed by Others.
Other Matters
Impairment and Restructuring. During the second quarter of 2005, we incurred an impairment charge of $0.3 million related to assets at the wood treating facility in Montgomery, Alabama. The impairment charge is related to our expectation that the facility will cease production in September 2005. The planned ceasing of production and closure of the facility is expected to increase capacity utilization at certain other wood treating plants and provide for improved operating efficiencies and profitability for the business. Additional impairment and closure charges of approximately $1.0 million are anticipated for the third quarter of 2005. During 2003 we incurred restructuring and impairment charges of $8.5 million, of which $0.7 were cash charges for severance and related charges. During the second quarter of 2005, approximately $0.2 million of asset retirement obligation reserves related to the Logansport, Louisiana wood treating facility, which was closed in the third quarter of 2003, were reversed to profit as a result of the completion of the closure. At June 30, 2005, all of the cash charges have been paid and there are no remaining reserves.
Acquisition of Specialty Chemicals Business. On April 14, 2005, our subsidiary located in the United Kingdom entered into an agreement to purchase the specialty chemicals business and certain related assets of Lambson Speciality Chemicals Limited. The purchased assets consist primarily of certain assets related to production (excluding land), customer contracts and a non-compete agreement. The purchase price was approximately $10.6 million plus contingent consideration based on earnings of the business over the next two years. The purchase, which was financed by a loan from a lending institution in the United Kingdom, was completed during the second quarter of 2005. The initial purchase price allocation resulted in approximately $6.3 million of property, plant and equipment and $4.9 million of amortizable intangible assets. Additionally, approximately $0.6 million of liabilities were assumed. Bank loans outstanding related to this purchase amounted to $6.4 million at June 30, 2005, and the purchase price also includes $4.5 million of seller financing. Approximately $0.3 million of acquisition costs were incurred prior to 2005. Operating results are included in the statement of operations from the acquisition forward. The pro forma effect of the acquisition for each of the three and six month periods ended June 30, 2005 was immaterial.
Stock Purchases by Directors/Restricted Stock Grants to Senior Management. In August 2004 three members of our board of directors each purchased 5,000 shares of the Companys common stock at the then current fair value of $13.14 per share. Additionally, in August 2004 we also granted 135,000 restricted stock
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units with a fair value of $13.14 per share to certain officers, of which 20% vested August 31, 2004 and 20% vested August 31, 2005. The remaining units will vest annually at a rate of 20% per year. We recorded $0.2 million of compensation expense for the vesting of restricted stock grants during the six months ended June 30, 2005 and $0.7 million of compensation expense for the vesting of restricted stock grants and the issuance of 8,000 shares of common stock with a fair value of $32.00 per share to certain officers in the fourth quarter of 2004.
Pension Funding. We contributed approximately $14.7 million to our U.S. defined benefit pension plans in 2004. Our estimates of our defined benefit pension plan contributions reflect the provisions of the Pension Funding Equity Act of 2004, which was enacted in April 2004. We expect to make contributions of approximately $10.2 million during 2005.
Consolidation of Koppers China. In 1999, we entered into a joint venture agreement with TISCO to rehabilitate and operate a tar distillation facility in China. Koppers China is 60% owned by us and began production of coal tar products in 2001. Contributions of cash, engineering services and acquisition costs for the joint venture total $10.5 million to date. In June 2001, we entered into an agreement with TISCO whereby TISCO assumed control of Koppers China through December 31, 2003. We chose to delay development of the carbon pitch export market due to the restructuring of the North American aluminum smelting capacity. In the interim, TISCO assumed responsibility for the joint venture to develop the domestic Chinese market. During this period, TISCO bore all responsibility for the operations and management of the facility, as well as the net income or loss, except for our pro rata share of depreciation, amortization and income taxes of the joint venture. Accordingly, we changed our method of accounting from consolidation to the equity method effective June 2001 to reflect this change in our ability to control Koppers China.
On January 1, 2004, we resumed control of Koppers China, which resulted in the consolidation of Koppers China in our financial statements beginning in the first quarter of 2004. For the six months ended June 30, 2005, net sales and net income for Koppers China amounted to $11.1 million and $1.8 million, respectively. For the twelve months ended December 31, 2004 sales and net income for Koppers China were $25.5 million and $2.7 million, respectively. We anticipate that the profitability of Koppers China will be negatively impacted by the slowing of the Chinese economy and lower selling prices for certain products in the near term.
Interest Rate Swap. In January 2004, we entered into an interest rate swap agreement for $50.0 million of the Senior Secured Notes in order to protect a portion of the debt against changes in fair value due to changes in the benchmark interest rate. The agreement is designed to receive fixed 9.875% and pay floating six-month LIBOR rates plus a spread of 5.395% with semiannual settlements through October 2013. Changes in the fair value of the interest rate swap are expected to offset changes in the fair value of the Senior Secured Notes. The impact on the six months ended June 30, 2005 was to lower interest expense by approximately $0.4 million. The fair value of the swap agreement at June 30, 2005 was a liability of approximately $0.4 million. The impact on the twelve months ended December 31, 2004 was to lower interest expense by approximately $1.1 million. The fair value of the swap agreement at December 31, 2004 was a liability of $0.9 million.
Stock Redemptions. For the six months ended June 30, 2005 and the year ended December 31, 2004, stock redemptions for terminated management investors for which we were not contractually obligated to redeem shares, including retirees, totaled $0.2 million and $1.3 million, respectively. On February 27, 2004 the Stockholders Agreement was amended to make the redemption of common stock from the Management Investors at our option after the effective date of the amendment. See Certain Relationships and Related Party TransactionsStockholders Agreement.
Impact of Deferred Taxes. Based on our earnings history, along with the implementation of various tax planning strategies, we believe the deferred tax assets on our condensed consolidated balance sheet at June 30, 2005 and on our consolidated balance sheet at December 31, 2004 are realizable.
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Foreign Operations and Foreign Currency Transactions. We are subject to foreign currency translation fluctuations due to our foreign operations. For the six months ended June 30, 2005, exchange rate fluctuations resulted in a decrease to comprehensive income of $4.9 million. Exchange rate fluctuations for fiscal years 2004, 2003 and 2002 resulted in increases to comprehensive income of $5.6 million, $22.6 million and $9.7 million, respectively. We economically hedge certain firm commitments denominated in foreign currencies for periods up to twelve months, depending on the anticipated settlement dates of the related transactions. Forward exchange contracts are utilized to hedge these transactions, and all such contracts are marked to market with the recognition of a gain or loss at each reporting period. Therefore, at June 30, 2005 and at December 31, 2004 and 2003 there were no deferred gains or losses on hedging of foreign currencies. The fair value of derivatives at June 30, 2005 and at December 31, 2004 and 2003 was $0.0 million, $0.1 million and $0.3 million, respectively, and is included in Other Current Assets and Other Current Liabilities. For the six months ended June 30, 2005, $0.1 million of gains on forward exchange contracts are included in costs of sales. For the years ended December 31, 2004, 2003 and 2002, $0.0 million, $0.2 million and $0.0 million, respectively, of losses on forward exchange contracts are included in cost of sales. Realized foreign exchange gains for the six months ended June 30, 2005 and for the years ended December 31, 2004, 2003 and 2002 amounted to, $0.1 million, $0.4 million, $0.3 million and $0.1 million, respectively.
Seasonality; Effects of Weather. Our quarterly operating results fluctuate due to a variety of factors that are outside our control, including inclement weather conditions, which in the past have affected operating results. Operations at several facilities have been halted for short periods of time during the winter months. Moreover, demand for some of our products declines during periods of inclement weather. As a result of the foregoing, we anticipate that we may experience material fluctuations in quarterly operating results.
Schedule of Certain Contractual Obligations
The following table details our projected payments for our significant contractual obligations as of December 31, 2004. The table is based upon available information and certain assumptions we believe are reasonable.
Payments Due by Period | |||||||||||||||
Total |
Less than 1 year |
1-3 years |
4-5 years |
After 5 years | |||||||||||
(in millions) | |||||||||||||||
Long-Term Debt |
$ | 588.8 | $ | 23.1 | $ | 33.7 | $ | | $ | 532.0 | |||||
Operating Leases |
94.3 | 23.5 | 35.3 | 22.2 | 13.3 | ||||||||||
Environmental Fines |
1.5 | 1.5 | | | | ||||||||||
Beazer Indemnity Extension |
5.0 | 2.0 | 3.0 | | | ||||||||||
Interest on Debt |
388.5 | 35.0 | 67.0 | 64.3 | 222.2 | ||||||||||
Pension Funding (1) |
45.7 | 11.1 | 20.9 | 13.7 | | ||||||||||
Purchase Commitments (2) |
536.1 | 124.1 | 227.7 | 134.9 | 49.4 | ||||||||||
Stock Liability (3) |
0.8 | 0.4 | 0.4 | | | ||||||||||
Total Contractual Cash Obligations |
$ | 1,660.7 | $ | 220.7 | $ | 388.0 | $ | 235.1 | $ | 816.9 | |||||
(1) | Based on projected global contribution requirement for 2005 and projected U.S. contributions only for years beyond 2005. |
(2) | Consists primarily of raw materials purchase contracts. These are typically not fixed price arrangements; the prices are based on the prevailing market prices. As a result we generally expect to be able to hedge the purchases with sales at those future prices. |
(3) | Represents commitments to purchase common stock at December 31, 2004. On February 27, 2004, the stockholders agreement was amended to make the redemption of common stock from the Management Investors at our option, after the effective date of the amendment. |
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The following table details our projected payments for our significant contractual obligations as of December 31, 2004 on a pro forma basis after giving effect to this offering and the use of proceeds here from. The table is based upon available information and certain assumptions we believe are reasonable.
Payments Due by Period | |||||||||||||||
Total |
Less than 1 year |
1-3 years |
4-5 years |
After 5 years | |||||||||||
(in millions) | |||||||||||||||
Long-Term Debt |
$ | $ | $ | $ | $ | ||||||||||
Operating Leases |
|||||||||||||||
Environmental Fines |
|||||||||||||||
Beazer Indemnity Extension |
|||||||||||||||
Interest on Debt |
|||||||||||||||
Pension Funding (1) |
|||||||||||||||
Purchase Commitments (2) |
|||||||||||||||
Stock Liability (3) |
|||||||||||||||
Total Contractual Cash Obligations |
$ | $ | $ | $ | $ | ||||||||||
(1) | Based on projected global contribution requirement for 2005 and projected U.S. contributions only for years beyond 2005. |
(2) | Consists primarily of raw materials purchase contracts. These are typically not fixed price arrangements; the prices are based on the prevailing market prices. As a result we generally expect to be able to hedge the purchases with sales at those future prices. |
(3) | Represents commitments to purchase common stock at December 31, 2004. On February 27, 2004, the stockholders agreement was amended to make the redemption of common stock from the Management Investors at our option, after the effective date of the amendment. |
Schedule of Certain Other Commercial Commitments
The following table details our projected payments for other significant commercial commitments as of December 31, 2004. The table is based upon available information and certain assumptions we believe are reasonable.
Payments Due by Period | |||||||||||||||
Total |
Less than 1 year |
1-3 years |
4-5 years |
After 5 years | |||||||||||
(in millions) | |||||||||||||||
Lines of Credit (Unused) |
$ | 36.9 | $ | 31.4 | $ | | $ | | $ | 5.5 | |||||
Standby Letters of Credit |
18.9 | 18.9 | | | | ||||||||||
Total Other Commercial Commitments |
$ | 55.8 | $ | 50.3 | $ | | $ | | $ | 5.5 | |||||
Critical Accounting Policies
The preparation of financial statements in conformity with GAAP requires management to use judgment in making estimates and assumptions that affect the reported amounts of revenues and expenses, assets and liabilities, and the disclosure of contingent liabilities. The following accounting policies are based on, among other things, judgments and assumptions made by management that include inherent risks and uncertainties. Our managements estimates are based on the relevant information available at the end of each period.
Long-Lived Assets. Our management periodically evaluates the net realizable value of long-lived assets, including property, plant and equipment, based on a number of factors including operating results, projected
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future cash flows and business plans. We record long-lived assets at the lower of cost or fair value, with fair value based on assumptions concerning the amount and timing of estimated future cash flows. Since judgment is involved in determining the fair value of fixed assets, there is a risk that the carrying value of our long-lived assets may be overstated.
Goodwill. Effective January 1, 2002, we adopted SFAS No. 142, Goodwill and Other Intangible Assets, under which goodwill is no longer amortized but is assessed for impairment at least on an annual basis. In making this assessment, management relies on various factors, including operating results, estimated future cash flows, and business plans. There are inherent uncertainties related to these factors and in our managements judgment in applying them to the analysis of goodwill impairment. Since managements judgment is involved in performing goodwill impairment analyses, there is risk that the carrying value of goodwill is overstated.
Goodwill valuations are performed using an average of actual and projected operating results of the relevant reporting units. Changes in economic and operating conditions impacting these assumptions could result in goodwill impairments in future periods. Additionally, disruptions to our business such as prolonged recessionary periods or unexpected significant declines in operating results of the relevant reporting units could result in charges for goodwill and other asset impairments in future periods.
Revenue Recognition. We recognize revenue from product sales at the time of shipment or when title passes to the customer. We recognize revenue related to the procurement of certain untreated railroad crossties upon transfer of title, which occurs upon delivery to our plant and acceptance by the customer. Service revenue, consisting primarily of wood treating services, is recognized at the time the service is provided.
Inventories. In the United States, Carbon Materials & Chemicals (excluding furnace coke) and Railroad & Utility Products inventories are valued at the lower of cost, utilizing the last-in, first-out basis, or market. Inventories outside the United States are valued at the lower of cost, utilizing the first in, first-out basis, or market. Market represents replacement cost for raw materials and net realizable value for work in process and finished goods. Last-in, first-out inventories constituted approximately 59% and 55% of the first-in, first-out inventory value at December 31, 2004 and 2003, respectively.
Accrued Insurance. We are insured for property, casualty and workers compensation insurance up to various stop loss amounts after meeting required retention levels. Losses are accrued based upon estimates of the liability for the related retentions for claims incurred using certain actuarial assumptions followed in the insurance industry and based on our experience. In the event we incur a significant number of losses beyond the coverage retention limits, additional expense beyond the actuarial projections would be required.
Pension and Postretirement Benefits. Accounting for pensions and other postretirement benefits involves estimating the cost of benefits to be provided far into the future and allocating that cost over the time period each employee works. This calculation requires extensive use of assumptions regarding inflation, investment returns, mortality, medical costs, employee turnover and discount rates. In determining the expected return on plan assets assumptions, we evaluate long-term actual return information, the mix of investments that comprise plan assets and estimates of future investment returns. In selecting rates for current and long-term health care assumptions, we take into consideration a number of factors including our actual health care cost increases, the design of our benefit programs, the characteristics of our active and retiree populations and expectations of inflation rates. Since these items require our managements judgment, the related liabilities currently recorded by us could be lower or higher than amounts ultimately required to be paid.
Accounts Receivable. We maintain allowances for doubtful accounts for estimated losses resulting from the inability of our customers to make required payments. In circumstances where we become aware of a specific customers inability to meet its financial obligations, a specific reserve for bad debts is recorded against amounts due. If the financial conditions of our customers were to deteriorate, resulting in an impairment of their ability to make payments, additional allowances may be required.
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Environmental Liabilities. We are subject to federal, state, local and foreign laws and regulations and potential liabilities relating to the protection of the environment and human health and safety, including, among other things, the cleanup of contaminated sites, the treatment, storage and disposal of wastes, the discharge of effluent into waterways, the emission of substances into the air and various health and safety matters. We expect to incur substantial costs for ongoing compliance with such laws and regulations. We may also incur costs as a result of governmental or third-party claims, or otherwise incur costs, relating to cleanup of, or for injuries resulting from, contamination at sites associated with past and present operations. We accrue for environmental liabilities when a determination can be made that they are probable and reasonably estimable. Total environmental reserves at June 30, 2005, December 31, 2004 and December 31, 2003 were approximately $3.5 million, $4.7 million and $7.5 million, respectively, which include provisions primarily for environmental fines and remediation matters.
Legal Matters. We record liabilities related to legal matters when an adverse outcome is probable and reasonably estimable. To the extent we anticipate favorable outcomes to these matters which ultimately result in adverse outcomes, we could incur material adverse impacts on earnings and cash flows. Since such matters require significant judgments on the part of management, the recorded liabilities could be lower than what is ultimately required.
Asset Retirement Obligations. We measure asset retirement obligations based upon the applicable accounting guidance, using certain assumptions including estimates regarding the recovery of residues in storage tanks. In the event that operational or regulatory issues vary from our estimates, we could incur additional significant charges to income and increases in cash expenditures related to the disposal of those residues.
Deferred Tax Assets. At June 30, 2005 and at December 31, 2004, our balance sheet includes $55.8 million and $60.3 million, respectively, of deferred tax assets. We have determined that a reserve of $6.9 million is required for these deferred tax assets, based on future earnings projections. To the extent that we encounter unexpected difficulties in market conditions, adverse changes in regulations affecting our businesses and operations, adverse outcomes in legal and environmental matters, or any other unfavorable conditions, the projections for future taxable income may be overstated and we may be required to record an increase in the valuation allowance related to these deferred tax assets which could have a material adverse effect on income in the future.
Recently Issued Accounting Guidance
In May 2005, the Financial Accounting Standards Board issued SFAS No. 154, Accounting Changes and Error Corrections, or SFAS 154. SFAS 154 replaces APB Opinion No. 20, Accounting Changes, and SFAS No. 3, Reporting Accounting Changes in Interim Financial Statements, and changes the requirements for the accounting for and reporting of a change in accounting principle. SFAS 154 applies to all voluntary changes in accounting principle, and requires retrospective application to prior periods financial statements of changes in accounting principle, unless it is impracticable to determine either the period-specific effects or the cumulative effect of the change. SFAS 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005, and early adoption is permitted for accounting changes and corrections of errors made in fiscal years beginning after the date SFAS 154 is issued. SFAS 154 does not change the transition provisions of any existing accounting pronouncements, including those that are in a transition phase as of the effective date of SFAS 154.
In April 2005, the FASB issued Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations, or FIN No. 47. FIN No. 47 clarifies that the term conditional obligation as used in SFAS No. 143, Accounting for Asset Retirement Obligations, refers to a legal obligation to perform an asset retirement activity in which the timing and (or) method of settlement are conditional on a future event that may or may not be within the control of the entity. FIN No. 47 requires that the uncertainty about the timing and (or) method of settlement of a conditional asset retirement obligation be factored into the measurement of the liability when sufficient
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information exists. FIN No. 47 also clarifies when an entity would have sufficient information to reasonably estimate the fair value of an asset retirement obligation. FIN No. 47 is effective for fiscal years ending after December 15, 2005. The Company has not yet determined the impact, if any, of the adoption of FIN No. 47 on its financial statements.
In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payments, or SFAS 123R. SFAS 123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the income statement based on their fair values. We are required to adopt the new standard in the first interim period beginning after December 15, 2005. We have not yet determined the impact, if any, of the adoption of SFAS 123R on our financial statements.
In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets, an amendment of APB Opinion 29, or SFAS 153. SFAS 153 requires that exchanges of nonmonetary assets be measured based on the fair values of the assets exchanged, and eliminates the exception to this principle under APB Opinion 29 for exchanges of similar productive assets. We are required to adopt the new standard in the first interim period beginning after June 15, 2005. We do not expect the adoption of SFAS 153 to have a material effect on our financial statements.
In December 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4, or SFAS 151. SFAS 151 clarifies that abnormal amounts of idle facility expense, freight, handling costs, and wasted materials should be recognized as current-period charges and requires the allocation of fixed production overheads to inventory based on the normal capacity of the production facilities. We are required to adopt the new standard in the fiscal year beginning after June 15, 2005. We have not yet determined the impact, if any, of the adoption of SFAS 151 on our financial statements.
American Jobs Creation Act of 2004. In October 2004, the American Jobs Creation Act of 2004, or the AJCA, was signed into law. The AJCA allows companies to repatriate earnings from foreign subsidiaries at a reduced U.S. tax rate through December 31, 2005. The FASB issued FASB Staff Position 109-2 to provide accounting and disclosure guidance for the repatriation provision. We are evaluating the consequences of repatriating up to $3.0 million with a related range of income tax effects that cannot be reasonably estimated currently. We expect to complete our review by December 31, 2005, and will recognize the income tax effect, if any, in the period when a decision whether to repatriate is made.
In January 2003, the FASB issued Interpretation No. 46, Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51, or FIN No. 46. FIN No. 46 requires certain variable interest entities to be consolidated by the primary beneficiary of the entity if the equity investors in the entity do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. In December 2003, the FASB issued a revision to FIN No. 46; for us, the revised provisions of FIN No. 46 must be applied for the first interim or annual period beginning after December 15, 2004. The adoption of FIN No. 46 did not have a material impact on our financial position, cash flows or results of operations.
Environmental and Other Liabilities Retained or Assumed by Others
We have agreements with former owners of certain of our operating locations under which the former owners retained, assumed and/or agreed to indemnify us against certain environmental and other liabilities. The most significant of these agreements was entered into at Koppers Inc.s formation on December 29, 1988, which we refer to as the Acquisition. Under the related asset purchase agreement between us and Beazer East, subject to certain limitations, Beazer East retained the responsibility for and agreed to indemnify us against certain liabilities, damages, losses and costs, including, with certain limited exceptions, liabilities under and costs to comply with environmental laws to the extent attributable to acts or omissions occurring prior to the Acquisition, which we refer to as the Indemnity. Beazer Limited unconditionally guaranteed Beazer Easts performance of the
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Indemnity pursuant to a guarantee, which we refer to as the Guarantee. Beazer Limited became a wholly owned indirect subsidiary of Hanson PLC on December 4, 1991. In 1998, Hanson PLC purchased an insurance policy under which the funding and risk of certain environmental and other liabilities relating to the former Koppers Company, Inc. operations of Beazer East (which includes locations purchased from Beazer East by us) are underwritten by Centre Solutions (a member of the Zurich Group) and Swiss Re.
The Indemnity provides different mechanisms, subject to certain limitations, by which Beazer East is obligated to indemnify us with regard to certain environmental and other liabilities and imposes certain conditions on us before receiving such indemnification, including certain limitations regarding the time period as to which claims for indemnification can be brought. In July 2004, we entered into an agreement with Beazer East to amend the December 29, 1988 asset purchase agreement to provide, among other things, for the continued tender of pre-closing environmental liabilities to Beazer East under the Indemnity through July 2019. As consideration for the agreement, we agreed to pay Beazer East a total of $7.0 million in four installments over three years and to share toxic tort litigation defense costs arising from any sites acquired from Beazer East. The first two payments of $2.0 million each were made in July 2004 and 2005. Qualified expenditures under the Indemnity are not subject to a monetary limit.
Contamination has been identified at most of our manufacturing and other sites. Three sites owned and operated by us in the United States, as well as one former site, are listed on the National Priorities List promulgated under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended, or CERCLA. The sites include our Gainesville, Florida wood treating facility; our Galesburg, Illinois wood treating facility; our Florence, South Carolina wood treating facility; and our former Feather River, California wood treating facility. Currently, at the properties acquired from Beazer East (which include all of the National Priorities List sites and all but one of the sites permitted under the Resource Conservation and Recovery Act, or RCRA, substantially all investigative, cleanup and closure activities are being conducted and paid for by Beazer East pursuant to the terms of the Indemnity. In addition, other of our sites are or have been operated under RCRA and various other environmental permits, and remedial and closure activities are being conducted at some of these sites.
To date, the parties that retained, assumed and/or agreed to indemnify us against the liabilities referred to above, including Beazer East, have performed their obligations in all material respects. We believe that, for the last three years, amounts paid by Beazer East as a result of its environmental remediation obligations under the Indemnity have averaged in total approximately $11.6 million per year. If for any reason (including disputed coverage or financial incapability) one or more of such parties fail to perform their obligations and we are held liable for or otherwise required to pay all or part of such liabilities without reimbursement, the imposition of such liabilities on us could have a material adverse effect on our business, financial condition, cash flows and results of operations. Furthermore, we could be required to record a contingent liability on our balance sheets with respect to such matters, which could result in our having significant additional negative net worth.
Also, contamination has been detected at certain of our Australian facilities. These sites include our tar distillation facility in Mayfield, NSW, Australia and certain property adjacent to such facility and our wood protection chemicals facility in Trentham, Victoria, Australia, which has been listed on the Victorian register of contaminated sites. Our total reserves include $1.7 million for estimated remediation costs at these sites.
Grenada. Koppers Inc., together with various co-defendants (including Beazer East), has been named as a defendant in five toxic tort lawsuits in state court in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operation of the Grenada facility. The complaints allege that plaintiffs were exposed to harmful levels of various toxic chemicals, including creosote, pentachlorophenol and dioxin, as a result of soil, surface water and groundwater contamination and air emissions from the Grenada facility and, in four of the five state court cases, from an adjacent manufacturing facility operated by Heatcraft, Inc. In the state court actions, which include a total of approximately 225 plaintiffs, each plaintiff seeks compensatory damages from the defendants of at least $5.0 million for each of seven counts and punitive damages of at least $10.0 million for each
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of three counts. In the federal court action referred to as the Beck case, there were originally a total of approximately 110 plaintiffs. Pursuant to an order granting defendants Motion to Sever, the Court dismissed the claims of 98 plaintiffs without prejudice to their right to refile their complaints. Each plaintiff in the Beck case seeks compensatory damages from the defendants in an unspecified amount and punitive damages of $20.0 million for each of four counts. In the federal court action referred to as the Ellis case, there are approximately 1,130 plaintiffs. Each plaintiff in the Ellis case seeks compensatory damages from the defendants of at least $5 million for each of seven counts and punitive damages of at least $10.0 million for each of three counts. The Mississippi Supreme Court recently granted Koppers Inc.s motions to transfer venue of four of the five state court cases to Grenada County, Mississippi (the fifth case was already filed in Grenada County) and to sever the claims of the plaintiffs. All of the state court cases which were not originally filed in Grenada County are in the process of being transferred to Grenada County. After such cases have been transferred to Grenada County, the stay of discovery in such cases will likely be lifted. Discovery in the federal court cases also has been stayed, except with respect to 12 plaintiffs in the Beck federal case. The Court ordered that the claims of the 12 Beck plaintiffs must be tried separately. The first of these trials is scheduled to commence on April 17, 2006. The remaining 11 trials are scheduled to commence at the rate of approximately one trial per calendar quarter beginning upon the conclusion of the first trial. Three plaintiffs in these cases have also filed a motion for injunctive relief contending that their properties are no longer habitable. They have requested remediation or, alternatively, condemnation of their properties. Koppers Inc. is vigorously contesting the motion. Based on the experience of Koppers Inc. in defending previous toxic tort cases, we do not believe that the damages sought by the plaintiffs in the state court and federal court actions are supported by the facts of the cases. Although Koppers Inc. intends to vigorously defend these cases, there can be no assurance that an unfavorable resolution of these matters will not have a material adverse effect on our business, financial condition, cash flows and results of operations.
Somerville. Koppers Inc. has been served with a putative class action lawsuit which was filed in June 2005 in federal court in Austin, Texas against it and other defendants including the Burlington Northern Santa Fe Railway Company, Monsanto Company, Dow Chemical Company and Vulcan Materials Company. The lawsuit alleges that several classes of past and present property owners and residents in the Somerville, Texas area numbering in excess of 2,500 have suffered property damage and risk of personal injury as a result of exposure to various chemicals from the operations of the Somerville, Texas wood treatment plant of Koppers Inc. The complaint seeks certification of these classes and further seeks to recover unspecified damages for alleged injuries to property, medical monitoring costs, punitive damages, remediation of contamination, injunctive relief, and attorneys fees and costs. Although Koppers Inc. intends to vigorously defend this case, there can be no assurance that an unfavorable resolution of this matter will not have a material adverse effect on our business, financial condition, cash flows and results of operations.
Stickney. The Illinois Environmental Protection Agency, or the IEPA, has requested that Koppers Inc. conduct a voluntary investigation of soil and groundwater at its Stickney, Illinois carbon materials and chemicals facility. The IEPA advised Koppers Inc. that it made such request as a result of a reported release of oil-like material from Koppers Inc.s property into an adjacent river canal. Koppers Inc. has agreed to conduct such investigation in cooperation with Beazer East and intends to seek contribution and/or indemnification from third parties with respect to a portion of such costs.
Additionally, the United States Environmental Protection Agency, or the EPA, has issued a notice of violation to the Stickney plant alleging certain violations of the Clean Air Act relating to fugitive emissions. The EPA has proposed a fine of $146,000 plus an undetermined amount of stipulated penalties for any past, similar violations. We intend to cooperate with the EPA, including conducting an audit of relevant operations, and are currently unable to estimate a range of loss, if any, regarding the stipulated penalties.
Other Environmental Matters
In October 1996, we received a Clean Water Act information request from the EPA. This information request asked for comprehensive information on discharge permits, applications for discharge permits, discharge monitoring reports and the analytical data in support of the reports and applications. The EPA alleged that we
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violated various provisions of the Clean Water Act. We subsequently agreed, among other things, to a $2.9 million settlement, payable in three annual installments. The first two payments, totaling $1 million each, were made in April 2004 and 2003, respectively. The final payment of $0.9 million was made in April 2005.
In August 2005, Koppers Inc. received a similar Clean Water Act information request from Region 4 of the EPA. Region 4 encompasses six of our facilities. This information request asked for comprehensive information on discharge permits, applications for discharge permits, discharge monitoring reports and the analytical data in support of the reports and applications as well as engineering studies and a limited number of specific inspection records. We intend to cooperate with the EPA and are currently unable to estimate a range of loss, if any, regarding this matter.
Additionally, during an investigation we initiated at our Woodward Coke facility prior to its closure in January 1998, it was discovered that certain environmental records and reports related to the discharge of treated process water contained incomplete and inaccurate information. Corrected reports were submitted to the State of Alabama and EPA, which resulted in a complaint against us by EPA alleging certain civil and criminal violations of applicable environmental laws. We subsequently entered into a plea agreement and a related compliance agreement addressing this matter, which together provide, among other things, for the payment by us of a $2.1 million fine to the government and $0.9 million in restitution payable to the Black Warrior-Cahaba Rivers Land Trust in three equal annual installments beginning in December 2002. Our plea was entered in August 2002 and the sentencing occurred in December 2002. At the sentencing, the court, among other things, approved the terms of the plea agreement previously negotiated between us and EPA. The first two payments, totaling $1.0 million each, were made in December 2003 and 2002, respectively. The final payment of $1.0 million was completed in January 2005. A failure on our part to comply with the terms of the compliance agreement, plea agreement and probation could lead to significant additional costs and sanctions, including the potential for our suspension or debarment from governmental contracts.
In August 2005, the Pennsylvania Department of Environment Protection, or the PADEP, proposed a fine of $1.3 million related to alleged water discharge exceedances from a storm water sewer pipe at our tar distillation facility in Clairton, Pennsylvania. We have proposed to undertake certain engineering steps at a cost of approximately $1.7 million to address this matter pursuant to a consent order we are currently discussing with the PADEP. We intend to cooperate with the PADEP to resolve this matter. We have not accrued any amount related to this matter pending the outcome of discussions with the PADEP.
Other Business Matters
There are currently no known viable substitutes for carbon pitch in the production of carbon anodes. However, in 2000, our largest carbon pitch customer announced that it was actively pursuing alternative anode technology that would eliminate the need for carbon pitch as an anode binder. No commercial development of this technology has occurred since this announcement. Although management does not believe that this alternative technology will be developed and used widely within the next five years, the potential development and implementation of this new technology could seriously impair our ability to profitably market carbon pitch and related co-products. Approximately 75% of our carbon pitch is sold to the aluminum industry under long-term contracts typically ranging from three to four years.
Global restructuring in the electrode and aluminum markets has resulted in reduced consumption volumes of carbon pitch in domestic markets. As a result, during 2003 we ceased production at our carbon materials facility in Woodward, Alabama and also determined that our port facility in Portland, Oregon is an impaired facility. As a result, restructuring and impairment charges of $7.2 million and related charges of $4.9 million were recorded to pre-tax income in the fourth quarter of 2003 for the Carbon Materials and Chemicals segment.
Over the last several years, utility pole demand has dropped as utilities in the United States and Australia have reduced spending due to competitive pressures arising from excess capacity and deregulation. It is expected that excess capacity and deregulation will continue to negatively affect both new and replacement pole installation markets.
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Quantitative and Qualitative Disclosures About Market Risk
Like other global companies, we are exposed to market risks relating to fluctuations in interest rates and foreign currency exchange rates. The objective of our financial risk management is to minimize the negative impact of interest rate and foreign exchange rate fluctuations on our earnings, cash flows and equity.
To manage the interest rate risks, we use a combination of fixed and variable rate debt. This reduces the impact of short-term fluctuations in interest rates. To manage foreign currency exchange rate risks, we enter into foreign currency debt instruments that are held by our foreign subsidiaries. This reduces the impact of fluctuating currencies on net income and equity. We also use forward exchange contracts to hedge firm commitments up to twelve months and all such contracts are marked to market with the recognition of a gain or loss at each reporting period.
As required by SEC rules, the following analyses present the sensitivity of the market value, earnings and cash flows of our financial instruments and foreign operations to hypothetical changes in interest and exchange rates as if these changes occurred at December 31, 2004 and 2003. The range of changes chosen for these analyses reflects our view of changes which are reasonably possible over a one-year period. Market values are the present values of projected future cash flows based on the interest rate and exchange rate assumptions. These forward-looking statements are selective in nature and only address the potential impacts from financial instruments and foreign operations. They do not include other potential effects that could impact our business as a result of these changes.
Interest Rate and Debt Sensitivity Analysis. Our exposure to market risk for changes in interest rates relates primarily to our debt obligations. As described in Note 3 of our Notes to Consolidated Financial Statements, we have both fixed and variable rate debt to manage interest rate risk and to minimize borrowing costs. In January 2004, we also entered into an interest rate swap arrangement with respect to $50.0 million of the Senior Secured Notes. (See Liquidity and Capital Resources.)
At December 31, 2004, we had $400.8 million of fixed rate debt and $112.0 million of variable rate debt (including the swap). At December 31, 2003 we had $273.8 million of fixed rate debt and $66.9 million of variable rate debt (including the swap referred to above). Our ratio of variable rate debt at December 31, 2004, including the interest rate swap referred to above, was approximately 22%, reflecting a small increase in the ratio from 20% in the previous period. For fixed rate debt, interest rate changes affect the fair market value but do not impact earnings or cash flows. For variable rate debt, interest rate changes generally do not affect the fair market value but do impact future earnings and cash flows, assuming other factors are held constant.
Holding other variables constant (such as debt levels and foreign exchange rates), a one percentage point decrease in interest rates at December 31, 2004 and 2003 would have increased the unrealized fair market value of the fixed rate debt by approximately $24.0 million and $19.4 million, respectively. The earnings and cash flows for the next year assuming a one percentage point increase in interest rates would decrease approximately $1.1 million, holding other variables constant.
Exchange Rate Sensitivity Analysis. Our exchange rate exposures result primarily from our investment and ongoing operations in Australia, Denmark and the United Kingdom. Holding other variables constant, if there were a ten percent reduction in all relevant exchange rates, the effect on our earnings, based on actual earnings from foreign operations for the years ended December 31, 2004 and 2003, would be reductions of approximately $1.6 million and $1.5 million, respectively.
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General
We are a leading integrated global provider of carbon compounds and commercial wood treatment products. Our products are used in a variety of niche applications in a diverse range of end-markets, including the aluminum, railroad, specialty chemical, utility, rubber and steel industries. We provide products which represent only a small portion of our customers costs but are essential inputs into the products they produce and the services they provide. In the aggregate, we believe that we maintain the number one market position by volume in a majority of our principal product lines in North America, Australia and Europe. Approximately 56% of our net sales for 2004 were generated from products in which we have the number one market share position by volume in those three geographic regions. We serve our customers through a comprehensive global manufacturing and distribution network, including 35 manufacturing facilities located in North America, Australasia, China, Europe and South Africa. We conduct business in 73 countries with over 2,600 customers, many of which are leading companies in their respective industries, including Alcoa Inc., CSX Transportation, Inc., Union Pacific Railroad Company, Norfolk Southern Corporation and Burlington Northern Santa Fe Railway. We believe that our customers place significant value on our industry-leading Koppers brand, which for more than 70 years has maintained a reputation for quality, reliability and customer service. We maintain long-standing relationships with many of our customers and have conducted business with our top ten customers for an average of 16 years. For the twelve months ended June 30, 2005, we generated net sales of $973.9 million, net income of $9.7 million and EBITDA of $100.0 million. For a reconciliation of EBITDA to net income, see footnote (6) under SummarySummary Historical Consolidated Financial Data.
We operate two principal businesses, Carbon Materials & Chemicals and Railroad & Utility Products. Through our Carbon Materials & Chemicals business (58% of 2004 net sales), we are the largest distiller of coal tar in North America, Australia, the United Kingdom and Scandinavia. We process coal tar into a variety of products, including carbon pitch, creosote and phthalic anhydride, which are critical intermediate materials in the production of aluminum, the pressure treatment of wood and the production of plasticizers and specialty chemicals, respectively. Through our Railroad & Utility Products business (42% of 2004 net sales), we are the largest North American supplier of railroad crossties. Our other commercial wood treatment products include the provision of utility poles to the electric and telephone utility industries.
The following charts provide a breakdown of our 2004 net sales by product and industry:
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Our operations are, to a substantial extent, vertically integrated and employ a variety of processes, as illustrated in the following flow diagram:
We were formed in November 2004 by Saratoga Partners III, L.P. and its affiliates and certain of our employees and members of our board of directors as a holding company for Koppers Inc. in a transaction in which all of the capital stock of Koppers Inc. was converted into shares of common and preferred stock of KI Holdings and Koppers Inc. became a wholly owned subsidiary of KI Holdings. KI Holdings does not have any operations independent of Koppers Inc., except as to administrative matters and except that KI Holdings is the sole obligor on its Senior Discount Notes due 2014. Koppers Inc. was formed in 1988 to facilitate the acquisition of certain assets of the company now known as Beazer East, Inc. Our principal shareholders are Saratoga Partners III, L.P. and its affiliates, a New York based investment firm managed by Saratoga Management Company LLC, and certain of our employees and members of our board of directors.
Industry Overview
Coal tar is a by-product generated through the processing of coal into coke for use in steel and iron manufacturing. We produce and distribute a variety of intermediate chemical products derived from the coal tar distillation process, including the co-products of the distillation process. During the distillation process, heat and vacuum are utilized to separate coal tar into three primary components: carbon pitch (approximately 50%), creosote oils (approximately 30%) and chemical oils (approximately 20%). Because all coal tar products are produced in relatively fixed proportion to carbon pitch, the level of carbon pitch consumption generally determines the level of production of other coal tar products.
We believe that demand for aluminum and railroad track maintenance substantially drive growth in our two principal businesses. Through our leading market positions and global presence, we believe we are uniquely well-positioned to capitalize on favorable trends within our end-markets. According to the King Report, worldwide aluminum production increased 6.5% to 29.8 million metric tons in 2004 and is expected to grow by 7.6% in 2005 and 6.8% in 2006. Carbon pitch requirements for the aluminum industry were 2.8 million metric tons in 2004 and are expected to grow as a function of growth in aluminum production.
The North American phthalic anhydride industry has production capacity of approximately 1.2 billion pounds and is a feedstock for plasticizers, unsaturated polyester resins, alkyd resins and other miscellaneous chemicals.
The railroad crosstie business is benefiting and will likely continue to benefit from positive general economic conditions in the railroad industry and from expected increases in spending on both new track and existing track maintenance. The RTA estimates that approximately 13.7 million crossties for Class 1 railroads,
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were installed in the United States in 2004 and approximately 14.0 million crossties are projected to be installed in 2005. The RTA projects demand to increase by 9.2% to 15.3 million crossties in 2006.
The U.S. market for treated wood utility pole products is characterized by a large number of small producers selling into a price-sensitive industry. The utility pole market is highly fragmented domestically with over 200 investor-owned electric and telephone utilities and 2,800 smaller municipal utilities and rural electric associations.
On August 10, 2005, the President signed a federal transportation bill into law that provides $286.5 billion of funding for various projects in the transportation industry. This legislation is the most comprehensive legislation for the transportation industry since the last transportation bill expired in 2003. Although it is difficult to estimate the impact of this legislation on our business, we believe that it is likely to benefit us directly by increased sales related to projects identified in the legislation or indirectly as additional railroad capital can be reallocated to infrastructure maintenance priorities.
Key Competitive Strengths
Leading Market Positions Across Business Segments. We are a leading integrated global provider of carbon compounds and commercial wood treatment products. With respect to coal tar distillation, we believe that we account for approximately 55% of the total North American capacity and 100% of the total capacity of each of Australia and the United Kingdom. We believe our leading market positions and excellent reputation provide us with significant advantages in gaining new business, sourcing raw materials cost-effectively and reliably providing products to our customers.
The following table sets forth our leading market position for each of our principal product lines in our three major geographic regions:
2004 Net Sales |
Estimated % of Market |
Market Position | ||||||
(in millions) | ||||||||
North American Market |
||||||||
Railroad Crossties (U.S.) |
$ | 246.1 | 55 | % | #1 | |||
Carbon Pitch (1) |
75.4 | 49 | % | #1 | ||||
Phthalic Anhydride (2) |
71.4 | 37 | % | #1 | ||||
Australian Market |
||||||||
Carbon Pitch |
$ | 53.8 | 81 | % | #1 | |||
Wood Preservatives |
48.1 | 50 | % | #1 | ||||
Carbon Black |
30.1 | 80 | % | #1 | ||||
Utility Poles |
11.8 | 66 | % | #1 | ||||
European Market |
||||||||
Carbon Pitch |
$ | 47.6 | 14 | % | #3 |
(1) | Only refers to carbon pitch sales to the aluminum industry. |
(2) | Only refers to merchant market sales of phthalic anhydride. |
Strong Customer Relationships Under Contract Arrangements. Our reputation and industry-leading Koppers brand have enabled us to establish strong relationships with leading companies in their respective industries. We sell our products to six of the seven Class 1 railroads and to three of the five largest aluminum producers globally. All of our top ten customers are served under long-term contracts with an average length of six years, typically with provisions for periodic pricing reviews. Approximately 56% of our 2004 net sales were made to customers with whom we have contract arrangements of two or more years. Our global presence and
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strategically located facilities make us a preferred provider of our customers requirements. For example, we believe that in 2004 we provided, on average, a majority of the carbon materials and commercial wood treatment product requirements of our top ten customers.
Diverse End-Markets and Global Presence. We sell our carbon materials and wood treatment products to diverse markets. Our approximately 2,600 customers operate in diverse end-markets such as aluminum, railroads, specialty chemicals, including polyester resins, paints, coatings and plasticizers, steel, utilities, rubber, wood preservation, roofing and pavement sealers. During 2004, North America, Australasia, including China, and Europe represented 66%, 21% and 13% of our net sales, respectively. Our global presence enables us to capitalize on opportunities to increase sales of our existing product portfolio into higher-growth emerging economies, such as China, the Middle East, India and Eastern Europe. We believe that our broad product line, geographic presence and end-markets allow us to reduce our exposure to any one geographic region or end-market and to generate stable growth. Over the last five fiscal years, our revenues have grown at a compound annual growth rate of 5.4%.
Cost Advantage Through Vertical Integration. The degree of vertical integration in our business enables us to utilize products produced in our Carbon Materials & Chemicals business in our manufacturing processes, providing us with significant cost and supply advantages. In 2004, we used approximately 75% of our creosote, a major co-product of the coal tar distillation process, as a raw material in the treatment of wood by our Railroad & Utility Products business. We also believe that we have a significant cost advantage over our competitors as a result of our ability to use internally generated naphthalene as a primary feedstock in the production of phthalic anhydride. All of our domestic competitors currently use orthoxylene, which is generally a higher-cost feedstock than naphthalene, in the production of phthalic anhydride. In addition, internally generated products provide a more reliable source of feedstock for our wood treatment and phthalic anhydride products.
Experienced and Incentivized Management Team. Our senior management team has an average of 27 years of industry experience. Our president and chief executive officer, Walter W. Turner, has over 36 years of industry experience. Prior to the offering, our directors, management team and employees beneficially own approximately 24% of our equity.
Our Business Strategy
Capitalize on Attractive Growth Opportunities. We believe our existing key end-markets, especially the aluminum and railroad industries, and geographic focus provide attractive growth opportunities. We are well positioned to capitalize on these opportunities. In addition, we intend to pursue growth opportunities in three ways:
| New Regional Expansion: We intend to leverage our global reach by capitalizing on opportunities in high-growth regions such as China, the Middle East, India and Eastern Europe and expect demand for our products in these regions to grow faster than in our core markets. For example, in 1999 we entered into a joint venture with TISCO in Tangshan, China to establish a platform in the fast growing Asian markets. |
| Selective Acquisitions: We intend to continue to selectively pursue complementary opportunities in areas that enable us to build upon our product portfolio, expand our customer base and leverage our existing customer relationships. For example, in April 2005, we acquired the business and assets of U.K. based Lambson Speciality Chemicals Limited. This acquisition provides us with an opportunity to expand and enhance our relationships with existing suppliers and customers and enables us to further diversify our product lines through the production and sale of various specialty chemicals. |
| Development of New Products: We expect to expand many of our product lines through the development of related products to meet new end-use applications. For example, we have introduced a coal tar and petroleum pitch blend that results in up to a 60% reduction in the regulated constituents in air emissions from aluminum smelters utilizing the Soderberg process. In addition, we will soon introduce a new carbon foam product that has wide-ranging applications in the telecommunication and transportation markets. We also have patents pending for, and we are in the developmental stage of, new pitch products to be used in friction materials (brakes), carbon, graphite and rubber products. |
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Maximize Cash Flow and Reduce Financial Leverage. We expect to reduce our financial leverage by using a portion of our net proceeds from this offering and a portion of cash flow from operations after required capital expenditures. We will maintain a disciplined approach to our capital spending and working capital management in order to maximize free cash flow, while continuing to support our well maintained fixed asset base and deliver superior service to our customers. We have historically generated substantial cash flow from operations and have funded our capital expenditure and working capital requirements through internal cash flow generation.
Continue Productivity and Cost Reduction Initiatives. We are focused on improving our profitability and cash flows by achieving productivity enhancements and by improving our cost platform. For example, in 2003 we implemented a number of initiatives to rationalize our capacity, streamline operations and improve productivity.
During the fourth quarter of 2003 we determined that capacity rationalization was required in our U.S. Carbon Materials & Chemicals business to increase competitiveness within the North American aluminum market. Accordingly, in December 2003 we ceased production at our carbon materials facility in Woodward, Alabama. Additionally, during the fourth quarter of 2003 we concluded that our carbon materials port operation in Portland, Oregon was an impaired facility based on its current and long-term economic prospects as a result of recent negotiations with a significant customer. In September 2003, we closed our Logansport, Louisiana wood treating plant due to deteriorating local market conditions for utility products. These initiatives were completed on schedule and within budget and have improved our annual profitability by approximately $4.9 million.
During the second quarter of 2005, we incurred an impairment charge of $0.3 million related to assets at our wood treating facility in Montgomery, Alabama. The impairment charge is related to the closure of the facility in September 2005. The ceasing of production and closure of the facility is expected to increase capacity utilization at certain other wood treating plants and provide for improved operating efficiencies and profitability for the business. We continually review under-performing assets with the purpose of improving productivity and enhancing our return on invested capital. We have identified several opportunities available over the next two to three years to further enhance our productivity and profitability.
Carbon Materials & Chemicals
Our Carbon Materials & Chemicals business manufactures five principal products: (a) carbon pitch, used in the production of aluminum and steel; (b) phthalic anhydride, used in the production of plasticizers and polyester resins; (c) creosote, used in the treatment of wood; (d) carbon black (and carbon black feedstock), used in the manufacture of rubber tires; and (e) furnace coke, used in steel production. Carbon pitch, phthalic anhydride, creosote and carbon black feedstock are produced through the distillation of coal tar, a by-product of the transformation of coal into coke. The Carbon Materials & Chemicals business profitability is impacted by its cost to purchase coal tar in relation to its prices realized for carbon pitch, phthalic anhydride, creosote and carbon black. We have three tar distillation facilities in the United States, one in Australia, one in China, one in Denmark and two in the United Kingdom, strategically located to provide access to coal tar and to facilitate better service to our customers with a consistent supply of high-quality products. For 2004, 2003 and 2002, respectively, principal products comprised the following percentages of net sales for Carbon Materials & Chemicals (excluding intercompany sales): (i) carbon pitch, 36%, 38% and 39%; (ii) phthalic anhydride, 14%, 12% and 12%; (iii) carbon black (and carbon black feedstock), 9%, 10% and 9%; (iv) furnace coke, 9%, 8% and 9%; and (v) creosote, 3%, 4% and 5%.
We believe we have a strategic advantage over our competitors based on our ability to access coal tar from many global suppliers and subsequently blend such coal tars to produce carbon pitch with the consistent quality important in the manufacturing of quality anodes for the aluminum industry. Our eight coal tar distillation facilities, four of which have port access, and three carbon pitch terminals give us the ability to offer customers multiple sourcing and a consistent supply of high quality products. In anticipation of potential reductions of U.S. coke capacity, we have secured coal tar supply through long-term contracts.
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Coal tar distillation involves the conversion of coal tar into a variety of intermediate chemical products in processes beginning with distillation. During the distillation process, heat and vacuum are utilized to separate coal tar into three primary components: carbon pitch (approximately 50%), creosote oils (approximately 30%) and chemical oils (approximately 20%).
Our Carbon Materials & Chemicals business manufactures its primary products and sells them directly to our customers through long-term contracts and purchase orders negotiated by our regional sales personnel and coordinated through our global marketing officer at corporate headquarters. We maintain inventories at our plant locations and do not factor our inventories or receivables to third parties.
Carbon Pitch
We produce carbon pitch through the tar distillation process. Sales terms are negotiated by centralized sales departments in the United States, Australia and Europe and are generally evidenced by long-term sales contracts and purchase orders which are coordinated through our global marketing group at corporate headquarters.
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Over 75% of our carbon pitch is sold to the aluminum industry under long-term contracts typically ranging from three to five years, many with provisions for periodic pricing reviews. Demand for carbon pitch generally has fluctuated with production of primary aluminum. However, global restructuring in the electrode and aluminum markets during the past several years has resulted in reduced volumes in domestic markets. Because all coal tar products are produced in relatively fixed proportion to carbon pitch, the level of carbon pitch consumption generally determines the level of production of other coal tar products. The commercial carbon industry, the second largest user of carbon pitch, uses carbon pitch to produce electrodes and other specialty carbon products for the steel industry. There are currently no known viable substitutes for carbon pitch in the production of carbon anodes used in the aluminum production process.
Creosote
We produce creosote as a co-product of the tar distillation process. Sales terms for external creosote sales are negotiated by centralized sales departments in the United States and Europe and are generally evidenced by long-term sales contracts and purchase orders.
Creosote is used as a commercial wood treatment to preserve railroad crossties and lumber, utility poles and piling. To the extent that we have excess creosote that is not sold for use in treating wood products, distillate oils are sold into the carbon black market rather than being blended to creosote specifications.
Globally, approximately 75% of our total creosote production was sold to our Railroad & Utility Products business in 2004. The Railroad & Utility Products business purchases substantially all of its creosote from the Carbon Materials & Chemicals business. We are the only competitor in this market that is integrated in this fashion. The remainder of our creosote is sold to railroads or to other wood treaters. We have several competitors in the creosote market.
Carbon Black
Carbon black is manufactured in Australia at a carbon black facility using both petroleum oil and coal tar based feedstocks, which are subjected to heat and rapid cooling within a reactor. Additionally, tar-based carbon black feedstock is manufactured as a co-product of the tar distillation process and can be produced at our three domestic, one Australian, one Chinese, and three European tar distillation facilities. Sales terms are negotiated by centralized sales departments in Australia, the United States and Europe and are generally evidenced by long-term sales contracts and purchase orders.
Phthalic Anhydride
We manufacture phthalic anhydride using both internally-sourced naphthalene, a by-product of the tar distillation process, and externally-sourced orthoxylene. Sales terms are negotiated by a centralized sales department in the United States and are generally evidenced by long-term sales contracts and purchase orders.
Chemical oils resulting from the distillation of coal tars are further refined by us into naphthalene, which is the primary feedstock used by us for the production of phthalic anhydride. The primary markets for phthalic anhydride are in the production of plasticizers, unsaturated polyester resins and alkyd resins. Naphthalene is also sold into the industrial sulfonate market for use as dispersants in the concrete additive and gypsum board markets. Additional end-uses include oil field additives, agricultural emulsifiers, synthetic tanning agents and dyestuffs.
On a worldwide basis, naphthalene and orthoxylene, a refined petroleum derivative, are both used as feedstock for the production of phthalic anhydride. We are the only North American phthalic anhydride producer capable of utilizing both orthoxylene and naphthalene for this production. Our ability to utilize naphthalene as a by-product of coal tar distillation gives us a stable supply of feedstock. We believe that our ability to utilize our
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internally produced naphthalene gives us a lower-cost feedstock for the production of phthalic anhydride since historically our cost to produce naphthalene has been lower than our cost to purchase orthoxylene. However, prior to 2004 there were difficult market conditions and corresponding low operating rates for most producers. Market conditions for phthalic anhydride improved in 2004 and are expected to remain stable during 2005.
Furnace Coke
We produce furnace coke using its primary raw material, coal. Sales terms are negotiated by a centralized sales department in the United States, and all coke is currently sold to one customer under a three year sales contract.
Furnace coke is a carbon and fuel source required in the manufacturing of steel. Coal, the primary raw material, is carbonized in oxygen-free ovens to obtain the finished product. Coke manufacturers are either an integrated part of a steel company or, as in our case, operate independently and are known as merchant producers.
Our coke business consists of one production facility located in Monessen, Pennsylvania, which produces furnace coke. The plant consists of two batteries with a total of 56 ovens and has a total capacity of approximately 350,000 tons of furnace coke per year. All of the ovens were rebuilt in 1980 and 1981, which, together with recent improvements, makes our Monessen facility one of the most modern coking facilities in the United States.
Before the expiration of the related tax law at December 31, 2002, our Monessen facility qualified for a tax credit based on its production of coke as a non-conventional fuel and the sale thereof to unrelated third parties. The tax credit generated per ton of coke sold was tied to a per barrel of oil equivalent determined on a BTU basis and adjusted annually for inflation. The value of this tax credit per ton of coke was approximately $28.00 in 2002. In December 1999, we entered into a transaction with a third party which resulted in substantially all tax credits generated as a result of the production and sale of coke at our Monessen facility being transferred to the third party. In 2003 and 2002, we earned $0.1 million and $9.8 million, respectively, for the transfer of tax credits (the 2003 amount was a retroactive inflation adjustment). The tax credits expired at the end of 2002. Prior to the Monessen transaction, we earned these credits.
Other Products
We are also a 51% owner of a timber preservation chemicals business that operates throughout Australia, New Zealand, Southeast Asia and South Africa. Timber preservation chemicals are used to impart durability to timber products used in building/construction, agricultural and heavy-duty industrial markets. The most commonly used chemicals are copper chrome arsenates, light organic solvent preservatives, copper co-biocides, sapstain control products and creosote.
Roofing pitch and refined tars are also produced in smaller quantities and are sold into the commercial roofing and pavement sealer markets, respectively.
On August 8, 2005, the President signed the Energy Policy Act of 2005 into law. Included in this legislation are Section 29 Energy Tax Credits earned for the production and sale of coke to a third party. These credits against federal income tax will be earned in conjunction with the coke operations at our Monessen, Pennsylvania facility. The tax credit generated per ton of coke sold is tied to a per barrel of oil equivalent on a BTU basis and adjusted annually for inflation. The credits are effective January 2006, expire December 2009 and can be carried forward for 20 years. Based on our understanding of the legislation and subject to final determination of an oil price range, we expect to earn up to $4 million per year of credits that will reduce federal income taxes.
The Carbon Materials & Chemicals business ten largest customers represented approximately 44%, 44% and 47% of the business net sales for 2004, 2003 and 2002, respectively. We have a number of global competitors in the carbon pitch market.
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Coal tar is purchased from a number of outside sources as well as from our Monessen facility. Primary suppliers are United States Steel Corporation, International Steel Group, China Steel Chemical Corporation, Bluescope Steel (AIS) Pty. Limited, OneSteel Manufacturing Pty. Ltd., Corus Group PLC and Wheeling-Pittsburgh Steel Corporation.
Management believes that our ability to source coal tar and carbon pitch from overseas markets through our foreign operations, as well as our research of petroleum feedstocks, will assist in securing an uninterrupted supply of carbon pitch feedstocks.
In 1999, we entered into a joint venture agreement with TISCO to rehabilitate and operate a tar distillation facility in China. The joint venture, Koppers China, is 60% owned by us and began production of coal tar products in 2001. On January 1, 2004, we resumed operating control of Koppers China and began to consolidate its results in the first quarter of 2004. See Managements Discussion and Analysis of Financial Condition and Results of OperationsOther Matters.
Railroad & Utility Products
We market commercial wood treatment products primarily to the railroad and public utility markets, primarily in the United States and Australasia. The Railroad & Utility Products business profitability is influenced by the demand for railroad products by Class 1 railroads, demand for transmission and distribution poles by electric and telephone utilities and its cost to procure wood. For the year ended December 31, 2004, sales of railroad products represented approximately 80% of the Railroad & Utility Products business net sales. Railroad products include procuring and treating items such as crossties, switch ties and various types of lumber used for railroad bridges and crossings. Utility products include transmission and distribution poles for electric and telephone utilities and piling used in industrial foundations, beach housing, docks and piers. The Railroad & Utility Products business operates 17 wood treating plants, one specialty trackwork facility, one co-generation facility and pole distribution yards located throughout the United States and Australia. Our network of plants is strategically located near timber supplies to enable us to access raw materials and service customers effectively. In addition, our crosstie treating plants typically abut railroad customers track lines, and our pole distribution yards are typically located near our utility customers.
Our Railroad & Utility Products business manufactures its primary products and sells them directly to our customers through long-term contracts and purchase orders negotiated by our regional sales personnel and coordinated through our marketing group at corporate headquarters. We maintain inventories at our plant locations and procurement yards and do not factor our inventories or receivables to third parties.
The Railroad & Utility Products business largest customer base is the Class 1 railroad market, which buys 79% of all crossties produced in the United States. We have also been expanding key relationships with some of the approximately 550 short-line and regional rail lines. The railroad crosstie market is a mature market with approximately 20 million replacement crossties purchased during 2004, representing an estimated $560.0 million in sales. We currently have contracts with six of the seven North American Class 1 railroads and have enjoyed long-standing relationships with this important customer base. These relationships have been further strengthened recently due to our ability to absorb additional treating volumes into our existing infrastructure, with such additional volumes resulting from the exit of a major competitor from the wood treating business. We intend to focus on integrating this additional treating volume while capitalizing on our relationships with railroads by offering an expanded list of complementary product offerings that the railroads may be interested in outsourcing.
Historically, investment trends in track maintenance by domestic railroads have been linked to general economic conditions in the country. During recessions, the railroads have typically deferred track maintenance until economic conditions improve. Recently, however, the Class 1 railroads have increased their spending on track maintenance, which has caused an increase in demand for railroad crossties. Management believes this increase in demand will continue for the near term.
Hardwoods, such as oak and other species, are the major raw materials in wood crossties. Hardwood prices, which account for approximately 68% of a finished crossties cost, fluctuate with the demand from competing hardwood lumber markets, such as oak flooring, pallets and other specialty lumber products. Normally, raw
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material price fluctuations are passed through to the customer according to the terms of the applicable contract. Weather conditions can be a factor in the supply of raw material, as unusually wet conditions may make it difficult to harvest timber.
In the United States, hardwood lumber is procured by us from hundreds of small sawmills throughout the northeastern, midwestern and southern areas of the country. The crossties are shipped via rail car or trucked directly to one of our eleven crosstie treating plants, all of which are on line with a major railroad. The crossties are either air-stacked for a period of six to twelve months or artificially dried by a process called boultonizing. Once dried, the crossties are pressure treated with creosote, a product of our Carbon Materials & Chemicals business.
Our top ten Railroad & Utility Products accounts comprised approximately 68%, 70% and 66% of Railroad & Utility Products net sales for 2004, 2003 and 2002, respectively, and many are serviced through long-term contracts ranging from one to seven years on a requirements basis. Our sales to the railroad industry are coordinated through our office in Pittsburgh, Pennsylvania. There are several principal regional competitors in this market.
We believe that the threat of substitution for the wood crosstie is low due to the higher cost of alternative materials. Concrete crossties, however, have been identified by the railroads as a feasible alternative to wood crossties in limited circumstances. In 1991, we acquired a 50% partnership interest in KSA Limited Partnership, a concrete crosstie manufacturing facility in Portsmouth, Ohio, in order to take advantage of this growth opportunity. In 2004, an estimated 0.7 million concrete crossties, or 4% of total tie insertions, were installed by Class 1 railroads. We believe that concrete crossties will continue to command approximately this level of market share. While the cost of material and installation of a concrete crosstie is much higher than that of a wood crosstie, the average lives of wood and concrete crossties are similar.
Utility poles are produced mainly from softwoods such as pine and fir in the United States and from hardwoods of the eucalyptus species in Australia. Most of these poles are purchased from large timber owners and individual landowners and shipped to one of our pole-peeling facilities. While crossties are treated exclusively with creosote, we treat poles with a variety of preservatives, including pentachlorophenol, copper chrome arsenates and creosote.
In the United States the market for utility pole products is characterized by a large number of small, highly competitive producers selling into a price-sensitive industry. The utility pole market is highly fragmented domestically, with over 200 investor-owned electric and telephone utilities and 2,800 smaller municipal utilities and rural electric associations. Approximately 2.25 million poles are purchased annually in the United States, with a smaller market in Australia. In recent years we have seen our utility pole volumes decrease due to industry deregulation, its impact on maintenance programs, and overcapacity in the pole treating business. We expect demand for utility poles to remain at low levels. In Australia, in addition to utility poles, we market smaller poles to the agricultural, landscape and vineyard markets.
During 2004, sales of pole products accounted for approximately 20% of Railroad & Utility Products net sales. We have nine principal competitors in the utility products market. There are few barriers to entry in the utility products market, which consists of regional wood treating companies operating small to medium-size plants and serving local markets.
Equity Investments and Related Parties
Domestic Joint Venture: KSA Limited Partnership
KSA Limited Partnership, located in Portsmouth, Ohio, produces concrete crossties, a complementary product to our wood treatment crosstie business. We own 50% of KSA, with the other 50% owned by subsidiaries of Lehigh Cement Company. KSA Limited Partnership entered into a contract with its major customer in 2000 to supply a minimum of 450,000 concrete ties over a period of five years. KSA Limited Partnership also provides concrete turnouts, used in rail traffic switching, and used crosstie rehabilitation.
Research and Development
As of December 31, 2004, we had 11 full-time employees engaged in research and development and technical service activities. Our research efforts are directed toward new product development regarding alternate
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uses for coal tar and technical service efforts to promote the use of creosote. We believe the research and technical efforts provided in these areas are adequate to maintain a leadership position in the technology related to these products. Expenditures for research and development for 2004, 2003 and 2002 were $2.2 million, $2.3 million and $2.9 million, respectively.
Technology and Licensing
In 1988, we acquired certain assets from Koppers Company, Inc., including the patents, patent applications, trademarks, copyrights, transferable licenses, inventories, trade secrets and proprietary processes used in the businesses acquired. The most important trademark acquired was the name Koppers. The association of the name with the chemical, building, wood preservation and coke industries is beneficial to our company, as it represents long-standing, high quality products. As long as we continue to use the name Koppers and comply with applicable registration requirements, our right to use the name Koppers should continue without expiration. The expiration of other intellectual property rights is not expected to materially affect our business.
Environmental Matters
Our operations and properties are subject to extensive federal, state, local and foreign environmental laws and regulations relating to protection of the environment and human health and safety, including those concerning the treatment, storage and disposal of wastes, the investigation and remediation of contaminated soil and groundwater, the discharge of effluents into waterways, the emission of substances into the air, as well as various health and safety matters. Environmental laws and regulations are subject to frequent amendment and have historically become more stringent. We have incurred and could incur in the future significant costs as the result of our failure to comply with, and liabilities under, environmental laws and regulations, including cleanup costs, civil and criminal penalties, injunctive relief and denial or loss of, or imposition of significant restrictions on, environmental permits. In addition, we have been and could in the future be subject to suit by private parties in connection with alleged violations of or liabilities under environmental laws and regulations.
We accrue for environmental liabilities when a determination can be made that they are probable and reasonably estimable. Total environmental reserves at June 30, 2005, December 31, 2004 and December 31, 2003 were approximately $3.5 million, $4.7 million and $7.5 million, respectively, which include provisions primarily for environmental fines and soil remediation. For the last three years, our annual capital expenditures in connection with environmental control facilities averaged approximately $5.5 million, and annual operating expenses for environmental matters, excluding depreciation, averaged approximately $9.1 million. Management estimates that capital expenditures in connection with matters relating to environmental control facilities will be approximately $12.0 million for 2005. We believe that we will have continuing significant expenditures associated with compliance with environmental laws and regulations and, to the extent not covered by insurance or available recoveries under third-party indemnification arrangements, for present and future remediation efforts at plant sites and third-party waste sites and other liabilities associated with environmental matters. There can be no assurance that these expenditures will not exceed current estimates and will not have a material adverse effect on our business, financial condition, cash flow and results of operations. See Managements Discussion and Analysis of Financial Condition and Results of OperationsEnvironmental and Other Liabilities Retained or Assumed by Others and Other Environmental Matters.
Employees and Employee Relations
As of December 31, 2004, we employed 690 salaried employees and 1,339 non-salaried employees. Listed below is a breakdown of employees by our businesses, including administration.
Business |
Salaried |
Non-Salaried |
Total | |||
Carbon Materials & Chemicals |
356 | 607 | 963 | |||
Railroad & Utility Products |
243 | 732 | 975 | |||
Administration |
91 | 0 | 91 | |||
Total Employees |
690 | 1,339 | 2,029 | |||
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Of our employees, approximately 62% are represented by 22 different labor unions and covered under numerous labor contracts. The United Steelworkers of America, or the USWA, covering workers at six facilities, accounts for the largest membership, with more than 300 employees. Another significant affiliation is the Paper, Allied-Industrial, Chemical & Energy Workers International Union, or PACE, with more than 200 employees at four facilities. Labor contracts that expire in 2005 cover approximately 21% of our total employees. Our relationships with our hourly employees and the labor unions that represent them have been satisfactory.
The labor contract between us and PACE for the hourly production and maintenance employees at our Follansbee, West Virginia tar distillation plant is scheduled to expire on November 4, 2005. We are currently engaged in negotiations with PACE for a new contract. The labor contract between us and the USWA for the hourly clerical employees at our Follansbee, West Virginia tar distillation plant is also scheduled to expire on November 4, 2005. Since there is only one clerical employee at our Follansbee plant, the past practice has been for the USWA to accept the same contract that we negotiate with PACE for our Follansbee production and maintenance employees. We expect to follow this past practice in the 2005 negotiations. The labor contract between us and PACE for our hourly employees at our Green Spring, West Virginia wood preservation plant is scheduled to expire on December 9, 2005. We have not yet commenced negotiations with PACE regarding this contract. In addition, the labor contracts with the Australian Workers Union, the Australian Manufacturing Workers Union and the Electrical Trade Union covering the hourly and maintenance employees at our carbon black plant located in Kurnell, New South Wales, Australia is scheduled to expire on November 1, 2005.
Properties
Our principal fixed assets consist of our production, treatment, and storage facilities and our transportation and plant vehicles. Our production facilities consist of 17 Carbon Materials & Chemicals facilities and 18 Railroad & Utility Products facilities. As of December 31, 2004, the net book value of vehicles, machinery and equipment represented approximately 23% of our total assets, as reflected in our consolidated balance sheet. The following chart sets forth information regarding our production facilities:
Primary Product Line |
Location |
Acreage |
Description of Property Interest | |||
Carbon Materials & Chemicals |
||||||
Wood Preservation Chemicals |
Auckland, New Zealand | 1 | Leased | |||
Carbon Pitch |
Clairton, Pennsylvania | 17 | Owned | |||
Carbon Pitch, Creosote, Naphthalene |
Pt. Clarence, United Kingdom | 120 | Owned | |||
Wood Preservation Chemicals |
Lautoka, Fiji | 1 | Owned | |||
Carbon Pitch |
Follansbee, West Virginia | 32 | Owned | |||
Carbon Black |
Kurnell, New South Wales, Australia | 20 | Leased | |||
Carbon Pitch |
Newcastle, New South Wales, Australia | 27 | 26 Owned, 1 Leased | |||
Furnace Coke |
Monessen, Pennsylvania | 45 | Owned | |||
Carbon Pitch |
Nyborg, Denmark | 36 | 26 Owned, 10 Leased | |||
Wood Preservation Chemicals |
Kuala Lumpur, Malaysia | 3 | Leased | |||
Carbon Pitch |
Portland, Oregon | 6 | Leased | |||
Carbon Pitch |
Scunthorpe, United Kingdom | 27 | Owned | |||
Wood Preservation Chemicals |
Port Shepstone, South Africa | 1 | Leased | |||
Carbon Pitch |
Tangshan, China | 9 | Leased | |||
Carbon Pitch, Phthalic Anhydride |
Stickney, Illinois | 38 | Owned | |||
Wood Preservation Chemicals |
Trentham, Victoria, Australia | 24 | Owned | |||
Carbon Pitch |
Woodward, Alabama | 23 | Owned |
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Primary Product Line |
Location |
Acreage |
Description of Property Interest | |||
Railroad & Utility Products |
||||||
Specialty Trackwork |
Alorton, Illinois | 12 | 6 Owned, 6 Leased | |||
Utility Poles, Railroad Crossties |
Bunbury, Western Australia, Australia | 41 | 26 Owned, 15 Leased | |||
Utility Poles, Railroad Crossties |
Denver, Colorado | 64 | Owned | |||
Utility Poles, Railroad Crossties |
Florence, South Carolina | 200 | Owned | |||
Utility Poles |
Gainesville, Florida | 86 | Owned | |||
Railroad Crossties |
Galesburg, Illinois | 125 | Leased | |||
Utility Poles |
Grafton, New South Wales, Australia | 100 | Owned | |||
Railroad Crossties |
Green Spring, West Virginia | 98 | Owned | |||
Utility Poles, Railroad Crossties |
Grenada, Mississippi | 154 | Owned | |||
Railroad Crossties |
Guthrie, Kentucky | 122 | Owned | |||
Utility Poles |
Longford, Tasmania | 17 | Owned | |||
Railroad Crossties |
N. Little Rock, Arkansas | 148 | Owned | |||
Railroad Crossties |
Roanoke, Virginia | 91 | Owned | |||
Railroad Crossties |
Somerville, Texas | 244 | Owned | |||
Railroad Crossties |
Superior, Wisconsin | 120 | Owned | |||
Railroad Crossties |
Muncy, Pennsylvania | 109 | Owned | |||
Pine Products |
Takura, Queensland, Australia | 77 | Leased | |||
Utility Poles |
Thornton, New South Wales, Australia | 15 | Owned |
Our corporate offices are located in approximately 60,000 square feet of leased office space in the Koppers Building, Pittsburgh, Pennsylvania. The office space is leased from Axiom Real Estate Management, Inc. with the lease term expiring on December 31, 2010.
Legal Proceedings
We are involved in litigation and various proceedings relating to environmental laws and regulations and antitrust, toxic tort and other matters. See Managements Discussion and Analysis of Financial Condition and Results of OperationsOther Environmental Matters and Legal Matters.
Pacific Century. On October 10, 2002, Koppers Timber Preservation Pty Ltd., a subsidiary of Koppers Australia Pty Ltd. was named as a defendant in a breach of contract and negligence lawsuit filed by Pacific Century Production Pty Ltd. in the Supreme Court of Queensland, Australia related to the sale of vineyard trellis posts.
Grenada. We, together with various co-defendants, have been named as a defendant in five toxic tort lawsuits in various state courts in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operations of our wood treating plant in Grenada, Mississippi.
Somerville. Koppers Inc. has been served with a putative class action lawsuit which was filed in June 2005 in federal court in Austin, Texas against it and other defendants, including the Burlington Northern Santa Fe Railway Company, Monsanto Company, Dow Chemical Company and Vulcan Materials Company. The lawsuit alleges that several categories of past and present property owners and residents in the Somerville, Texas area numbering in excess of 2,500 have suffered property damage and risk of personal injury as a result of exposure to various chemicals from the operations of the Somerville, Texas wood treatment plant of Koppers Inc.
Government Investigations. The New Zealand Commerce Commission and the Canadian Competition Bureau are conducting investigations related to competitive practices for some of our products.
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Product Liability Cases. Koppers Inc., along with other defendants, has been named as a defendant in 19 cases in Pennsylvania and three cases in Texas in which the plaintiffs claim they suffered a variety of illnesses as a result of exposure to one or more of the defendants products, including coal tar pitch and solvents. Koppers Inc. has been served with process in six additional cases in Pennsylvania that may involve claims related to coal tar pitch.
Stickney. The Illinois Environmental Protection Agency, or the IEPA, has requested that Koppers Inc. conduct a voluntary investigation of soil and groundwater at its Stickney, Illinois carbon materials and chemicals facility. The IEPA advised Koppers Inc. that it made such request as a result of a reported release of oil-like material from Koppers Inc.s property into an adjacent river canal. Additionally, the United States Environmental Protection Agency, or the EPA, has issued a notice of violation to the Stickney plant alleging certain violations of the Clean Air Act relating to fugitive emissions.
Clairton. In August 2005, the Pennsylvania Department of Environment Protection, or PADEP, proposed a fine of $1.3 million related to alleged water discharge exceedances from a storm water sewer pipe at our tar distillation facility in Clairton, Pennsylvania.
We are involved in various other proceedings incidental to the ordinary conduct of our business. We believe that none of these other proceedings will have a material adverse effect on our business, financial condition, cash flows and results of operations.
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Executive Officers and Directors
The following table sets forth the names, ages and positions of our and Koppers Inc.s directors and executive officers as of June 30, 2005. Directors hold their positions until the annual meeting of the shareholders at which their term expires or until their respective successors are elected and qualified. Executive officers hold their positions until the annual meeting of the board of directors or until their respective successors are elected and qualified.
Name |
Age |
Position | ||
Robert Cizik |
74 | Non-Executive Chairman and Director of KI Holdings Inc. and Koppers Inc. | ||
Walter W. Turner |
58 | President and Chief Executive Officer of KI Holdings Inc. and Koppers Inc. and Director of KI Holdings Inc. and Koppers Inc. | ||
Clayton A. Sweeney |
73 | Director of KI Holdings Inc. and Koppers Inc. | ||
Christian L. Oberbeck |
45 | Director of KI Holdings Inc. and Koppers Inc. | ||
David M. Hillenbrand |
58 | Director of KI Holdings Inc. and Koppers Inc. | ||
Brian H. McCurrie |
44 | Vice President and Chief Financial Officer, KI Holdings Inc. and Koppers Inc. | ||
Steven R. Lacy |
49 | Senior Vice President, Administration, General Counsel and Secretary, KI Holdings Inc. and Koppers Inc. | ||
Thomas D. Loadman |
50 | Vice President and General Manager, Railroad Products & Services Division, Koppers Inc. | ||
Kevin J. Fitzgerald |
52 | Vice President and General Manager, Carbon Materials & Chemicals Division, Koppers Inc. | ||
Ernest S. Bryon |
59 | Vice President, Australasian Operations, Koppers Inc. and Managing Director, Koppers Australia Pty Ltd. | ||
David Whittle |
63 | Vice President, European Operations, Koppers Inc. | ||
David T. Bryce |
58 | Vice President and General Manager, Utility Poles & Piling Products, Koppers Inc. | ||
Mark R. McCormack |
46 | Vice President and General Manager, Global Marketing, Sales and Development Group, Koppers Inc. | ||
Leslie S. Hyde |
45 | Vice President, Safety and Environmental Affairs | ||
Robert H. Wombles |
53 | Vice President, Technology, Koppers Inc. | ||
M. Claire Schaming |
52 | Treasurer and Assistant Secretary, KI Holdings Inc. and Koppers Inc. |
Mr. Cizik was elected Non-Executive Chairman of KI Holdings in November 2004. He has served as Non-Executive Chairman of Koppers Inc. since July 1999 and has been a director of Koppers Inc. since January 1999. Mr. Cizik retired from Cooper Industries, Inc., where he served as President, Chief Executive Officer and Chairman of the Board from 1973 to 1996. Since June 2004 Mr. Cizik has been Non-Executive Chairman of Advanced Lighting Technologies, Inc.
Mr. Turner was elected President and Chief Executive Officer in, and has been a director of KI Holdings since, November 2004. He has been President and Chief Executive Officer and director of Koppers Inc. since February 1998. Mr. Turner was appointed Vice President and General Manager, Carbon Materials & Chemicals business of Koppers Inc. in early 1995. Mr. Turner was elected Vice President and Manager, Marketing & Development, Industrial Pitches and Related Products in February 1992. Mr. Turner was Marketing Manager, Industrial Pitches and Creosote Oils of Koppers Inc. prior to that time.
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Mr. Sweeney has been a director of KI Holdings since November 2004 and a director of Koppers Inc. since January 1989. Mr. Sweeney has been counsel to Schnader Harrison Segal & Lewis LLP since 2000. Mr. Sweeney was the President and a member of Sweeney Metz Fox McGrann & Schermer L.L.C. from 1998 to 2000. Mr. Sweeney was a shareholder and director of Dickie, McCamey & Chilcote, P.C. from 1987 to 2000 and served as Managing Director from 1988 to September 1993.
Mr. Oberbeck has been a director of KI Holdings since November 2004 and a director of Koppers Inc. since October 1997. Mr. Oberbeck is one of the founders of Saratoga Partners III, L.P. where he has been a Managing Director since its formation as an independent entity in September 1998. Prior to that time Mr. Oberbeck was a Managing Director of Warburg Dillon Read Inc. and its predecessor entity, Dillon, Read & Co. Inc., where he was responsible for the management of the Saratoga funds. Mr. Oberbeck is also a director of Advanced Lighting Technologies, Inc. and other private companies.
Dr. Hillenbrand has been a director of KI Holdings since November 2004 and has been a director of Koppers Inc. since February 1999. Dr. Hillenbrand retired from Bayer AG in August 2003, where he was Executive Vice President, Bayer Polymers, since July 2002. Dr. Hillenbrand previously had been President and Chief Executive Officer of Bayer, Inc. for eight years. In July 2005 Dr. Hillenbrand was appointed President of the Carnegie Museums of Pittsburgh.
Mr. McCurrie was elected Vice President and Chief Financial Officer of KI Holdings in November 2004 and has been Vice President and Chief Financial Officer of Koppers Inc. since October 2003. Mr. McCurrie, a Certified Public Accountant, was the Chief Financial Officer of Pittsburgh-based Union Switch & Signal, Inc. from 1996 to October 2003. Mr. McCurrie was employed by Union Switch & Signal, Inc. from 1992 to October 2003.
Mr. Lacy was elected Senior Vice President, Administration, General Counsel and Secretary of KI Holdings in November 2004 and has been Senior Vice President, Administration, General Counsel and Secretary of Koppers Inc. since January 2004. Mr. Lacy had previously been elected Vice President, Law and Human Resources and Secretary of Koppers Inc. in July 2002 and Vice President, General Counsel and Corporate Secretary of Koppers Inc. in July 2001. Mr. Lacy worked in the corporate legal department for Wheeling-Pittsburgh Steel Corporation from July 1998 through June 2001, most recently as Vice President, General Counsel and Secretary.
Mr. Loadman was elected Vice President and General Manager, Railroad Products & Services of Koppers Inc. in November 1994. After serving as plant manager of the Susquehanna, Pennsylvania treating and cogeneration plants from 1985 to 1988, Mr. Loadman was appointed Railroad Plants Operations Manager of the Railroad & Utility Products business of Koppers Inc. in January 1989. Mr. Loadman is a member of the Railway Tie Association and American Wood Preservers Association.
Mr. Fitzgerald was elected Vice President and General Manager, Carbon Materials & Chemicals of Koppers Inc. in March 1998. After serving as plant manager of the Stickney, Illinois Carbon Materials & Chemicals plant in 1996 and 1997, Mr. Fitzgerald was appointed Vice President and Manager, Carbon Materials & Chemicals of Koppers Inc. in January 1998. He was Product Manager, Industrial Pitches of Koppers Inc. from 1991 to 1995. Mr. Fitzgerald is a director of the American Coke & Coal Chemicals Institute.
Mr. Bryon was elected Vice President, Australasian Operation of Koppers Inc. in October 1998. Mr. Bryon served as General Manager of Koppers Inc. Carbon & Chemicals Pty Ltd. (a subsidiary of Koppers Inc. Australia Pty Ltd. and previously known as Koppers Inc. Coal Tar Products Pty Ltd.) since 1993.
Dr. Whittle was elected Vice President, European Operations of Koppers Inc. in May 2000. Prior to May 2000, Dr. Whittle served as Managing Director of the United Kingdom operations of Tarconord since the acquisition of Bitmac, Ltd. by Tarconord in 1996. From 1986 until 1996, Dr. Whittle was Managing Director and Chief Executive Officer of Bitmac Ltd. Dr. Whittle is active in industry associations and has served as president
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of the International Tar Association and Lincolnshire Iron & Steel Institute. Dr. Whittle is currently Vice President of the CEFIC Coal Tar Sector Group.
Mr. Bryce was elected Vice President and General Manager, Utility Poles & Piling Products, of Koppers Inc. in February 2002. Prior to joining Koppers Inc., Mr. Bryce worked for Atlantic Wood Industries and is a past chairman of the American Wood Preservers Institute and the Southern Pressure Treaters Association.
Mr. McCormack was elected Vice President and General Manager, Global Marketing, Sales and Development Group, Carbon Materials & Chemicals of Koppers Inc., in February 2002. Mr. McCormack had been Vice President, Marketing and Corporate Development for Koppers Inc. Europe ApS since January 2001 and General Manager of Carbon Materials & Chemicals for Koppers Inc. Australia Pty Ltd. since 1998.
Ms. Hyde was elected Vice President, Safety and Environmental Affairs in September 2005. Ms. Hyde joined Koppers Inc. in 1999 as Manager of the Environmental Department after spending 18 years as a plant manager for a specialty chemicals manufacturer, as a consulting engineer and as a military officer.
Mr. Wombles joined Koppers Inc. in June 1997, at which time he was elected Vice President, Technology. Prior to joining Koppers Inc., Mr. Wombles was Vice President, Research, Applications and Development for Ashland Petroleum Company. Mr. Wombles area of expertise is the chemistry and processing of high molecular weight hydrocarbons. Mr. Wombles is the author of several technical publications in this area and has been granted ten U.S. patents in the area of hydrocarbon processing.
Ms. Schaming was elected Treasurer and Assistant Secretary of KI Holdings in November 2004 and has been Treasurer and Assistant Secretary of Koppers Inc. since May 1992. Ms. Schamings previous position was Assistant Treasurer and Manager of Cash Operations of Koppers Inc. Ms. Schaming is a certified cash manager.
Composition of the Board of Directors
Our board of directors currently consists of five directors. The board of directors has determined that Dr. Hillenbrand, and are independent in accordance with the currently effective listing standards of the New York Stock Exchange.
Under the New York Stock Exchange rules, we will be required to have a majority of independent directors on our board of directors within 12 months of the completion of our IPO and to have our audit committee be composed entirely of independent directors at the completion of our IPO. Our human resources and compensation committee and our nominating and corporate governance committee will be required to be composed of a majority of independent directors within 90 days following the completion of our IPO and entirely of independent directors within one year following the completion of our IPO.
Committees of the Board of Directors
Our board of directors currently has an audit committee, a human resources and compensation committee, a safety, health and environmental committee and a nominating and corporate governance committee.
Audit Committee
Our audit committee after the completion of our IPO will be composed of Dr. Hillenbrand, and . Dr. Hillenbrand is our audit committee financial expert as such term is defined in Item 401(h) of Regulation S-K. The purpose of the audit committee is to assist the board of directors in its oversight of:
| The integrity of our financial statements; |
| Our compliance with legal and regulatory requirements; |
| Our independent auditors qualifications and independence; |
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| The performance of our internal audit function and independent auditors; and |
| The effectiveness of our disclosure and accounting controls. |
The audit committee has approved and adopted a Code of Business Conduct and Ethics for all directors, officers and employees, a copy of which will be available on our website and upon written request by our shareholders at no cost.
Human Resources and Compensation Committee
Our current human resources and compensation committee consists of Mr. Oberbeck, Chairman; Dr. Hillenbrand; and Mr. Cizik. The human resources and compensation committee is responsible for establishing and reviewing staffing and compensation criteria at the executive level. The committee seeks to ensure that management is rewarded appropriately for its contributions to our growth and profitability and that our compensation and benefit strategy supports organization objectives and shareholder interests.
Nominating and Corporate Governance Committee
Our current nominating and corporate governance committee consists of Mr. Cizik, Chairman; Mr. Oberbeck; and Mr. Turner. The nominating and corporate governance committee is responsible for reviewing and administering the overall effectiveness of corporate governance and the management of the board of directors. The committee makes recommendations to the board of directors and to management on their respective organization and practices and participates in identifying and recruiting directors and, when appropriate, officer candidates.
Safety, Health and Environmental Committee
Our current safety, health and environmental committee consists of Mr. Sweeney, Chairman; Dr. Hillenbrand; Mr. Oberbeck; Mr. Turner; and Mr. Cizik (ex-officio). The safety, health and environmental committee is responsible for reviewing (i) our policies and practices that address safety, health and environmental concerns and (ii) significant legislative, regulatory and social trends and developments concerning safety, health and environmental issues.
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Summary of Cash and Certain Other Compensation
The following table sets forth information concerning the compensation for services in all capacities to us, including options and stock appreciation rights, SARS, for the years ended December 31, 2004, 2003 and 2002, of those persons who were at December 31, 2004 the current Chief Executive Officer and each of the other four most highly compensated executive officers who earned more than $100,000 in salary and bonus in 2004, collectively known as the Named Executive Officers.
Summary Compensation Table
Annual Compensation |
Long-Term Compensation | |||||||||||||||
Name and Principal Position |
Year |
Salary |
Bonus |
Securities Underlying Options/ SARs (#) |
Restricted Stock (1) |
All Other Compensation (2) | ||||||||||
Walter W. Turner President and Chief Executive Officer |
2004 2003 2002 |
$ |
440,000 400,000 381,250 |
$ |
440,000 344,000 175,000 |
15,000 |
$ |
525,600 |
$ |
160,521 111,268 133,259 | ||||||
Steven R. Lacy (3) Senior Vice President, Administration General Counsel and Secretary |
2004 2003 2002 |
|
272,640 250,020 237,315 |
|
318,000 157,000 82,500 |
10,000 |
|
262,800 |
|
101,804 71,798 73,600 | ||||||
Brian H. McCurrie (4) Vice President and Chief Financial Officer |
2004 2003 |
|
228,000 74,728 |
|
328,000 25,000 |
|
262,800 | |
85,090 | |||||||
David Whittle (5) Vice President, European Operations, Koppers Europe ApS |
2004 2003 2002 |
|
271,294 235,289 209,880 |
|
173,405 127,073 145,890 |
|
|
|
|
36,682 36,621 22,264 | ||||||
Kevin J. Fitzgerald Vice President and General Manager, Carbon Materials & Chemical Division, Koppers Inc. |
2004 2003 2002 |
|
212,400 200,400 190,500 |
|
122,560 88,000 40,706 |
3,000 |
|
262,800 |
|
80,669 58,739 69,527 |
(1) | Amounts set forth in the restricted stock award column represent the grant-date value of time-based restricted stock units that were granted to Mr. Turner, Mr. Lacy, Mr. McCurrie and Mr. Fitzgerald in August 2004. The vesting schedule for these units to shares of KI Holdings is 20% in August 2004, 20% in August 2005, 20% in August 2006, 20% in August 2007 and 20% in November 2008. Non-vested restricted stock units do not have voting rights nor are they entitled to receive dividends. The total number of restricted stock units granted to the Named Executive Officers is as follows: Mr. Turner, 40,000 shares; Mr. Lacy, 20,000 shares; Mr. McCurrie, 20,000 shares; and Mr. Fitzgerald, 20,000 shares. |
(2) | With the exception of Dr. Whittle, all other compensation consists of regular and supplemental matches to our 401(k) plan and earned credit for our Supplemental Executive Retirement Plan, or SERP. For Mr. Turner, 401(k) matches for 2004, 2003 and 2002 were $6,150, $6,000 and $6,000, respectively, and SERP credits for 2004, 2003 and 2002 were $154,371, $105,268 and $127,259, respectively. For Mr. Lacy, 401(k) matches for 2004, 2003 and 2002 were $6,150, $6,000 and $6,000, respectively, and SERP credits for 2003, 2002 and 2001 were $96,654, $65,798 and $67,600, respectively. For Mr. McCurrie, 401(k) match for 2004 was $6,150 and SERP credits for 2004 were $78,940. For Mr. Fitzgerald, 401(k) matches for 2004, 2003 and 2002 were $6,150, $6,000 and $6,000, respectively, and SERP credits for 2004, 2003 and 2002 were $74,519, $52,739 and $63,527, respectively. All other compensation for Dr. Whittle consists of automobile allowances. |
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(3) | Mr. Lacys bonus for 2004 includes the fair value of a stock grant amounting to 4,000 shares. |
(4) | Mr. McCurries bonus for 2004 includes the fair value of a stock grant amounting to 4,000 shares; for 2003, Mr. McCurries salary represents approximately two and one-half months of service. |
(5) | For 2004, Dr. Whittles bonus includes $33,333 that represents the vested portion of a $100,000 bonus he received in lieu of restricted stock. The remaining $66,667 vests in two additional equal installments over the next two years. |
Stock Options
There were no grants of stock appreciation rights, or SARs, or stock options during 2004.
Option Exercises and Fiscal Year-End Values
Shown below is information with respect to stock options exercised during 2004. There were no unexercised stock options held by any Named Executive Officers at December 31, 2004. No SARs were granted to any of the Named Executive Officers and none of the Named Executive Officers held any unexercised SARS at the end of the fiscal year.
Aggregated Option/SARs Exercised in Last Fiscal Year and Fiscal Year-End Options/SARs Values
Name |
Number of Securities Underlying Options/ SARs Exercised |
Value Realized ($) |
Number of Securities Underlying Unexercised Options/SARs at FY-End (#) |
Value of Unexercised in-the-money Options/ SARs at FY-End ($) | |||||||||||
Exercisable |
Unexercisable |
Exercisable |
Unexercisable | ||||||||||||
Walter W. Turner |
17,400 | $ | 148,800 | | | $ | | $ | | ||||||
Steven R. Lacy |
8,000 | 54,800 | | | | | |||||||||
Brian H. McCurrie |
| | | | | | |||||||||
David Whittle |
3,000 | 27,000 | | | | | |||||||||
Kevin J. Fitzgerald |
5,600 | 45,240 | | | | |
Benefit Plans
Pension Plan. All our executive officers located in the U.S. are covered by the Retirement Plan of Koppers Inc. and Subsidiaries for Salaried Employees, which we refer to as the Salaried Plan. Prior to June 1, 2004, annual retirement benefits were computed at the rate of 1.2% of Terminal Salary (as defined below) not in excess of $16,000, plus 1.6% of Terminal Salary in excess of $16,000, all multiplied by years of Credited Service (as defined below). Terminal Salary was determined based on the average annual salary (defined as salary plus 50% of any incentive payments) for the five highest consecutive years of the last ten years of credited service, or during all years of such credited service if less than five. Credited Service included all accumulated service as a salaried employee except for any period of layoff or leave of absence. In 1998, we amended the Salaried Plan to provide a minimum pension equal to 1.2% of Terminal Salary multiplied by years of Credited Service up to 35 years reduced by any pension benefit paid by the pension plan of the former Koppers Company, Inc., now known as Beazer East, Inc. (Old Koppers for the period prior to December 29, 1988). For purposes of the minimum pension calculations, Terminal Salary was determined based on the average annual salary (defined as salary plus 75% of any incentive payments) for the five highest consecutive years of the last ten years of Credited Service, or during all years of Credited Service if less than five.
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The following table contains approximate retirement benefits for Credited Service before June 1, 2004 payable under the Salaried Plan, assuming retirement at age 65, payments made on the straight-life annuity basis and no election of a co-annuitant option.
Estimated Annual Retirement Benefit Under the Salaried Retirement Plan for Pre-June 1, 2004
Credited Service
Terminal Salary |
Years of Credited Service at Retirement | |||||||||||
5 |
10 |
15 |
20 |
25 |
30 | |||||||
$100,000 |
$ 7,680 | $15,360 | $ 23,040 | $ 30,720 | $ 38,400 | $ 46,080 | ||||||
150,000 |
11,680 | 23,360 | 35,040 | 46,720 | 58,400 | 70,080 | ||||||
200,000 |
15,680 | 31,360 | 47,040 | 62,720 | 78,400 | 94,080 | ||||||
250,000 |
19,680 | 39,360 | 59,040 | 78,720 | 98,400 | 118,080 | ||||||
300,000 |
23,680 | 47,360 | 71,040 | 94,720 | 118,400 | 142,080 | ||||||
350,000 |
27,680 | 55,360 | 83,040 | 110,720 | 138,400 | 166,080 | ||||||
400,000 |
31,680 | 63,360 | 95,040 | 126,720 | 158,400 | 190,080 | ||||||
450,000 |
35,680 | 71,360 | 107,040 | 142,720 | 178,400 | 214,080 | ||||||
500,000 |
39,680 | 79,360 | 119,040 | 158,720 | 198,400 | 238,080 | ||||||
550,000 |
43,680 | 87,360 | 131,040 | 174,720 | 218,400 | 262,080 |
Effective June 1, 2004 we further amended the Salaried Plan. For Credited Service after May 31, 2004, annual retirement benefits are computed at the rate of 1.0% of Terminal Salary multiplied by years of Credited Service after May 31, 2004. Effective June 1, 2004 we also amended the definition of Terminal Salary to mean the average annual salary (defined as salary plus 100% of any incentive payments) for the five highest consecutive years of the last ten years of Credited Service or during all years of Credited Service if less than five.
The following table contains approximate retirement benefits for Credited Service after May 31, 2004 payable under the Salaried Plan, assuming retirement at age 65, payments made on the straight-life annuity basis and no election of a co-annuitant option.
Estimated Annual Retirement Benefit Under the Salaried Retirement Plan for Post-May 31, 2004
Credited Service
Terminal Salary |
Years of Credited Service at Retirement | |||||||||||
5 |
10 |
15 |
20 |
25 |
30 | |||||||
$100,000 |
$ 5,000 | $ 10,000 | $ 15,000 | $ 20,000 | $ 25,000 | $ 30,000 | ||||||
150,000 |
7,500 | 15,000 | 22,500 | 30,000 | 37,500 | 45,000 | ||||||
200,000 |
10,000 | 20,000 | 30,000 | 40,000 | 50,000 | 60,000 | ||||||
250,000 |
12,500 | 25,000 | 37,500 | 50,000 | 62,500 | 75,000 | ||||||
300,000 |
15,000 | 30,000 | 45,000 | 60,000 | 75,000 | 90,000 | ||||||
350,000 |
17,500 | 35,000 | 52,500 | 70,000 | 87,500 | 105,000 | ||||||
400,000 |
20,000 | 40,000 | 60,000 | 80,000 | 100,000 | 120,000 | ||||||
450,000 |
22,500 | 45,000 | 67,500 | 90,000 | 112,500 | 135,000 | ||||||
500,000 |
25,000 | 50,000 | 75,000 | 100,000 | 125,000 | 150,000 | ||||||
550,000 |
27,500 | 55,000 | 82,500 | 110,000 | 137,500 | 165,000 |
The following describes the Terminal Salary and Years of Service, respectively, accrued as of December 31, 2004 for each participating Named Executive Officer: Walter W. Turner, $518,392 and 16 years of service; Steven R. Lacy, $289,787 and four years of service; Brian H. McCurrie, $270,000 and one year of service; and Kevin J. Fitzgerald, $227,440 and 16 years of service.
Effective December 1, 1997, the board of directors established a Supplemental Executive Retirement Plan for each participating Named Executive Officer and all our other participating elected officers. The SERP will pay an annual benefit equal to 2% of final pay multiplied by years of service up to 35 years, reduced by the sum of: (i) pension benefits received from us; (ii) pension benefits received from Old Koppers; (iii) one half of any Social Security benefits; and (iv) the value of our paid common stock in the individuals Employee Savings Plan account.
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Equity Compensation Plan Information
Plan Category |
Number of securities to be issued upon vesting |
Weighted-average price of outstanding non-vested shares |
Number of securities remaining available for future issuance under equity compensation plans (excluding securities reflected in the first column) | ||||
Equity compensation plans approved by security holders (1) |
81,000 | $ | | 15,000 |
(1) | Includes our Restricted Stock Unit Plan. |
2005 Long-Term Incentive Plan
Prior to the completion of this offering, our board of directors and shareholders will adopt the 2005 Long-Term Incentive Plan, or the Incentive Plan.
General. The purposes of the Incentive Plan are to encourage selected of our salaried employees, and those of our subsidiaries and selected affiliates, to acquire a proprietary interest in our growth and performance, to generate an increased incentive to contribute to our future success and to enhance our ability and that of our subsidiaries and affiliates to attract and retain qualified individuals.
Eligibility and Administration. Our and our subsidiaries and selected affiliates salaried employees will be eligible to be granted awards under the Incentive Plan. The Incentive Plan will be administered by our compensation committee or such other board committee (or the entire board of directors) as may be designated by the board, which we refer to as the Committee. Unless otherwise determined by the board, the Committee will consist of two or more members of the board of directors who are nonemployee directors within the meaning of Rule 16b-3 of the Exchange Act and outside directors within the meaning of Section 162(m) of the Internal Revenue Code of 1986, as amended, or the Code. The Committee will determine, among other things, which eligible employees receive awards, the types of awards to be received and the terms and conditions thereof and will have authority to make any other determination or take any other action that it deems necessary or desirable for such administration.
Awards. The Incentive Plan provides for the grant to eligible persons of stock options, restricted stock, restricted stock units, or RSUs, performance shares, performance awards, dividend equivalents and other stock-based awards, which we refer to collectively as the awards. An aggregate of shares of our outstanding common stock on a fully diluted basis upon completion of this offering have been reserved for issuance under the Incentive Plan. In addition, during any one calendar year grants to any one participant which represent or are designated in common stock shall not exceed . These stock amounts are subject to anti-dilution adjustments in the event of certain changes in our capital structure, as described below.
Stock Options. Incentive stock options, or ISOs, which are intended to qualify for special tax treatment in accordance with the Code, and nonqualified stock options, which are not intended to qualify for special tax treatment under the Code, may be granted under the Incentive Plan. The Committee is authorized to set the terms relating to an option, including exercise price and the time and method of exercise.
Restricted Stock. Awards of restricted stock and restricted stock units, or RSUs, will be subject to such restrictions on transferability and other restrictions, if any, as the Committee may impose on the date of grant or thereafter. Such restrictions will lapse under circumstances as the Committee may deem appropriate, including, without limitation, upon a specified period of continued employment. Except as otherwise determined by the Committee, eligible participants granted restricted stock will have all of the rights of a shareholder, including the right to vote restricted stock and receive dividends thereon. Unvested restricted stock and RSUs will be forfeited upon termination of employment during the applicable restriction period, unless the Committee decides to waive, in whole or in part, any or all remaining restrictions.
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Performance Shares and Performance Units. The Committee is authorized to grant performance awards to participants. Subject to the terms of the Incentive Plan and any applicable award agreement, a performance award granted under the Incentive Plan (i) may be denominated or payable in cash, stock (including, without limitation, restricted stock or RSUs), other securities, other awards or other property and (ii) shall confer on the holder thereof rights valued as determined by the Committee and payable to, or exercisable by, the holder of the performance award, in whole or in part, upon the achievement of such performance goals during such performance periods as the Committee shall establish. Subject to the terms of the Incentive Plan and any applicable award agreement, the performance goals to be achieved during any performance period, the length of any performance period, the amount of any performance award granted and the amount of any payment or transfer to be made pursuant to any performance award shall be determined by the Committee, provided that a performance period shall be at least one year except upon a change of control.
Change of Control. Unless otherwise provided by the board of directors or the Committee prior to a change of control, in the event of a change in control (as defined in the Incentive Plan), all outstanding awards granted under the Incentive Plan shall become immediately exercisable, all restrictions or limitations shall lapse, and any performance criteria and other conditions to payment shall be deemed satisfied.
Capital Structure Changes. In the event that the Committee determines that any dividend or other distribution, recapitalization, stock split, reverse stock split, reorganization, merger, consolidation, split-up, spin-off, combination, repurchase or exchange of common stock or other of our securities, issuance of warrants or other rights to purchase common stock or other of our securities, or other similar corporate transaction or event affects the stock such that an adjustment is determined by the Committee to be appropriate in order to prevent dilution or enlargement of the benefits intended to be made available under the Incentive Plan, then the Committee shall, in such manner as it may deem equitable, adjust any or all of (i) the number and type of common stock (or other securities or property) which thereafter may be made the subject of awards, (ii) the number and type of common stock (or other securities or property) subject to outstanding awards, (iii) the grant, purchase or exercise price with respect to any award, or, if the Committee deems it appropriate, make provision for a cash payment to the holder of an outstanding award and (iv) the limitation on grants of common stock exceeding shares in any one calendar year. Notwithstanding the foregoing, a Participant to whom dividend equivalents or dividend units have been awarded shall not be entitled to receive a special or extraordinary dividend or distribution unless the Committee shall have expressly authorized such receipt.
Amendment and Termination. The board of directors (or any authorized committee thereof) may amend, suspend, discontinue or terminate the Incentive Plan, including, without limitation, any amendment, suspension, discontinuation or termination that would impair the rights of any participant, or any other holder or beneficiary of any award theretofore granted, without the consent of any shareholder, participant, other holder or beneficiary of an award, or other person, but may not, without the approval of the shareholders, make any such amendment, suspension, discontinuation or termination that would (i) amend the definition of Participant or the definition of Salaried Employee to include non-employee directors, (ii) except for the adjustments described in Capital Structure Changes, increase the number of shares available for issuance under the Incentive Plan, or (iii) permit any award encompassing rights to purchase common stock to be granted with per share purchase or exercise prices of less than the Fair Market Value (as defined in the Incentive Plan) of our common stock on the date of grant thereof.
Effective Date and Term. The Incentive Plan will be effective as of the completion of this offering. The Incentive Plan will terminate as to future awards on .
Employment Agreements
Employment Agreement with Brian H. McCurrie. We entered into an employment agreement with Mr. McCurrie in October 2003 that contains the terms of Mr. McCurries employment with Koppers Inc. The employment agreement provides that Mr. McCurrie will serve as Vice President and Chief Financial Officer at a
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beginning annual salary of $225,000, subject to annual adjustments. The employment agreement provides for a signing bonus of $50,000 and participation in our corporate senior management incentive pool with an annual incentive target of 55% of base salary, and provides for a stock option grant to purchase a total of 7,500 shares of our common stock. The employment agreement also provides for participation in all our benefits plans. The agreement provides that in the event of termination by us other than for cause, Mr. McCurrie shall be entitled to severance payments for a minimum of one year and a maximum of two years, based on the years of service to us prior to termination. In the event Mr. McCurrie is terminated (other than for cause) due to a change in control, his employment agreement provides for the following payments (i) all of his accrued salary to the date of his termination, (ii) a pro-rata bonus for the year in which his termination occurs, (iii) a lump sum payment equal to twice the sum of his base salary plus 50% of the amount awarded to him under certain bonus and incentive plans for the two years preceding the change in control, (iv) a lump sum payment equal to the value of an additional two years of service under our supplemental and qualified pension plans, (v) life, disability, accident and group health benefits for two years or until he receives comparable benefits from a third party, (vi) reasonable legal fees and expenses incurred by Mr. McCurrie as a result of his termination and (vii) continued indemnification for pre-termination acts and omissions. The term of the agreement began October 13, 2003 and continues in effect until October 12, 2005, and each October 12 thereafter, the term is automatically extended for one additional year unless, at least one hundred eighty days prior to such renewal, we or Mr. McCurrie shall have given notice to the other party that such party does not wish to extend such term; however, if a change of control shall have occurred during the original or extended term, the term shall continue for period of not less than twenty-four months following the month in which such change of control occurred. Neither Mr. McCurrie nor we provided timely notice of termination 180 days in advance of October 12, 2005. Therefore, Mr. McCurries agreement has been automatically extended until at least October 12, 2006.
Employment Agreement with Steven R. Lacy. We entered into an employment agreement with Mr. Lacy in April 2002 that contains the terms of Mr. Lacys employment with Koppers Inc. The employment agreement provides that Mr. Lacy will serve as Vice President, General Counsel and Corporate Secretary. The term of the agreement commenced on April 5, 2002 and continued until April 4, 2004; thereafter, on April 4 of each year the term is automatically extended for one additional year unless notice is given 180 days in advance by us or Mr. Lacy that such party does not wish to extend the term. Neither Mr. Lacy nor we provided timely notice of termination 180 days in advance of April 4, 2005. Therefore, Mr. Lacys agreement has been automatically extended until at least April 4, 2006. The employment agreement provides that Mr. Lacy will receive a base salary at an annual rate of no less than $250,000, and that such base salary will be subject to periodic review by the Chief Executive Officer. The employment agreement provides for participation in our corporate senior management incentive pool with an annual incentive target of 40% of base salary, and provides for a stock option grant to purchase a total of 7,500 shares of our common stock. The employment agreement also provides for participation in all of our benefits plans. In the event of termination by us other than for cause, Mr. Lacy is entitled to receive the following payments: (i) 104 weeks of salary and benefits continuation; (ii) an additional number of weeks of salary and benefits continuation equal to the number of full years of service with us; (iii) a lump sum severance payment equal to one-half of the sum of the amounts awarded to him under the applicable incentive plan and bonus plans in respect of each of the two calendar years preceding that in which occurs the date of termination; and (iv) a lump sum severance payment equal to the value of certain payments he is entitled to receive in the event of a change of control, whether or not a change of control occurs.
Employment Agreement with David Whittle. We entered into an employment agreement with Dr. Whittle in August 2000 that contains the terms of Dr. Whittles employment with Koppers Inc. The employment agreement provides that Dr. Whittle will serve as Vice President and General Manager of Koppers Europe at a beginning annual salary of 131,000 pounds sterling, subject to annual adjustments. The agreement also provides for participation in our incentive plan based on the attainment of certain operating results for Koppers Europe. The agreement provides that in the event of termination for any reason other than gross misconduct, Dr. Whittle shall be given twelve months notice of termination or, at our option, pay in lieu of notice. The agreement provides that in exchange for the terms of the employment agreement, Dr. Whittle agrees to an immediate termination of the service agreement entered into with Bitmac Limited (predecessor company to the United Kingdom operations of Koppers Europe ApS).
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Director Compensation
We do not pay compensation to directors who are also employees. In 2004, each director who is not an employee was paid a retainer fee of $40,000 per year plus $5,000 for each board committee (with the exception of the audit committee, which chair received $10,000 in 2004) chaired, except the Saratoga Partners III, L.P. director is paid under the advisory services agreement between Koppers Inc. and an affiliate of Saratoga Partners III, L.P. in lieu of directors fees. See Certain Relationships and Related Transactions.
Compensation Committee Interlocks and Insider Participation
Mr. Oberbeck, a principal for Saratoga Partners, serves on and is chairman of the human resources and compensation committee of the board of directors, which, among other things, establishes compensation levels for our five most highly paid executive officers. We also have an advisory services agreement with an affiliate of Saratoga Partners III, L.P. pursuant to which we pay a management fee of $150,000 per quarter to Saratoga in lieu of directors fees to Mr. Oberbeck. The advisory services agreement will be terminated in connection with this offering for an aggregate consideration of $ million. In addition, affiliates of Saratoga Partners III, L.P. may provide us with financial advisory services in connection with significant business transactions, such as acquisitions, for which we will pay compensation comparable to compensation paid for such services by similarly situated companies. During 2004 and 2003 we paid an affiliate of Saratoga Partners III, L.P. $0.5 million and $1.6 million, respectively, for advisory services in connection with refinancing activities.
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PRINCIPAL AND SELLING SHAREHOLDERS
In November 2004, KI Holdings was created to be the direct parent company of Koppers Inc. KI Holdings has no material assets or operations other than cash from the issuance of the Senior Discount Notes and its 100% ownership of Koppers Inc. Pursuant to an agreement and plan of merger, shareholders and option holders of Koppers Inc. became shareholders and option holders of KI Holdings on November 18, 2004 and are no longer shareholders and option holders of Koppers Inc.
The following table sets forth certain information regarding the beneficial ownership of the common stock and preferred stock of KI Holdings as of September 1, 2005 by (i) each person known to us to beneficially own more than 5% of the outstanding shares of either common stock or preferred stock; (ii) each of KI Holdings directors; (iii) each of the Named Executive Officers; and (iv) all of KI Holdings directors and executive officers as a group.
Except as otherwise indicated, the address for each of the named individuals is c/o KI Holdings Inc., 436 Seventh Avenue, Pittsburgh, PA 15219.
Name of Beneficial Owner |
Shares of Common Stock Beneficially Owned Prior to the Offering |
Shares of Owned Prior to the Offering (2) |
Shares Offered Hereby |
Shares Beneficially Owned After Offering | ||||||||||||||||||
Assuming No Exercise of Over- Allotment Option |
Assuming Full Exercise of Over- Allotment Option |
Assuming No Exercise of Over- Allotment Option |
Assuming Full Exercise of Over- Allotment Option | |||||||||||||||||||
Number (1) |
% (1) |
Number |
% |
Number |
Number |
Number |
% |
Number |
% | |||||||||||||
Saratoga Partners III, L.P. (3) |
2,288,481 | 100.0 | % | |||||||||||||||||||
Walter W. Turner (4) |
674,137 | 91.8 | % | |||||||||||||||||||
Randall D. Collins (4) |
674,137 | 91.8 | % | |||||||||||||||||||
Clayton A. Sweeney (5) |
5,000 | * | ||||||||||||||||||||
Christian L. Oberbeck (3) |
2,288,481 | 100.0 | % | |||||||||||||||||||
Robert Cizik (6) |
60,294 | 8.2 | % | |||||||||||||||||||
David M. Hillenbrand (7) |
20,000 | 2.7 | % | |||||||||||||||||||
Steven R. Lacy (8) |
38,000 | 5.2 | % | |||||||||||||||||||
Brian H. McCurrie (9) |
12,000 | 1.6 | % | |||||||||||||||||||
David Whittle |
| * | ||||||||||||||||||||
Kevin J. Fitzgerald (10) |
24,925 | 3.4 | % | |||||||||||||||||||
All directors and officers as a group (15 persons) (4) |
734,431 | 100.0 | % | |||||||||||||||||||
Total shares outstanding, including vested options |
734,431 | 100.0 | % | 2,288,481 | 100.0 | % |
* | 1% or less. |
(1) | Beneficial ownership is determined in accordance with the rules of the SEC and includes voting and/or investment power with respect to the shares shown as beneficially owned. |
(2) | On December 1, 1997, 2,117,952 shares of voting common stock and 27,672 shares of non-voting common stock held by Saratoga Partners III, L.P. were converted into 2,145,624 shares of preferred stock, entitling Saratoga Partners III, L.P. to elect a majority of our board of directors and to exercise a majority of the voting power over all of our outstanding stock with respect to all matters subject to a shareholder vote. The preferred stock has voting (except as described below) and dividend rights equal to voting common stock and has a liquidation preference equal to par value. The preferred stock is convertible into common stock at any time on a one-for-one basis. The holders of the preferred stock vote as a separate series from all other classes of stock and are entitled to elect a majority of our board of directors. |
(3) | With respect to 142,857 of these shares, Saratoga Partners III, L.P. and its affiliates have voting power with respect to such shares and we have been informed that Brown University Third Century Fund has dispositive |
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directive power with respect to such shares subject to the terms of the stockholders agreement. Saratoga Partners III, L.P. is a private investment fund. The address for Saratoga Partners III, L.P. and its affiliates is 535 Madison Avenue, New York, NY 10022. Saratoga Partners III, L.P. and its affiliates have generally authorized Mr. Oberbeck, a director, to vote the shares of Koppers Inc. held by Saratoga Partners III, L.P. and its affiliates. Mr. Oberbeck disclaims beneficial ownership of the preferred stock owned by Saratoga Partners III, L.P. and its affiliates. Saratoga Partners III, L.P. and its affiliates are entitled to elect a majority of the board of directors and to exercise a majority of the voting power of all of our outstanding stock. |
(4) | Pursuant to the stockholders agreement, Mr. Turner and Mr. Collins were appointed as representatives of the approximately 125 management investors and granted irrevocable proxies to vote 674,137 shares of common stock owned by the management investors, including 72,646 shares directly owned by Mr. Turner, for the term of the stockholders agreement. Mr. Turner and Mr. Collins disclaim beneficial ownership of the shares which they do not directly own. |
(5) | Pursuant to the stockholders agreement, Mr. Sweeney has granted an irrevocable proxy to the representatives to vote the shares owned by him. In 2005, 2003, 2002 and 2001, we purchased a total of 98,879 shares owned by Mr. Sweeney for a total of $2.1 million. |
(6) | Mr. Cizik financed the purchase of 35,294 of his shares in 1999 through a loan from Koppers Inc. The financed shares vest at a rate of 20% per year according to Mr. Ciziks compensation arrangement, and are 100% vested. See Certain Relationships and Related TransactionsConsulting Agreements. |
(7) | Pursuant to the stockholders agreement, Dr. Hillenbrand has granted an irrevocable proxy to the representatives to vote the shares owned by him. |
(8) | Pursuant to the stockholders agreement, Mr. Lacy has granted an irrevocable proxy to the representatives to vote the shares owned by him. |
(9) | Pursuant to the stockholders agreement, Mr. McCurrie has granted an irrevocable proxy to the representatives to vote the shares owned by him. |
(10) | Pursuant to the stockholders agreement, Mr. Fitzgerald has granted an irrevocable proxy to the representatives to vote the shares owned by him. |
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CERTAIN RELATIONSHIPS AND RELATED PARTY TRANSACTIONS
Relationship with Legal Counsel
Schnader Harrison Segal & Lewis LLP provided counsel to us during 2004 and 2003. Clayton A. Sweeney, a shareholder and director, is also counsel to Schnader Harrison Segal & Lewis LLP. During 2004 and 2003, we paid a total of $0.2 million and $0.3 million, respectively, in legal fees to this firm. Additionally, from 2002 to 2005 we redeemed from Mr. Sweeney a total of 72,963 shares for a total redemption amount of approximately $1.4 million. The prices at which we redeemed Mr. Sweeneys shares were based on fair value less dividends paid. The board of directors (with Mr. Sweeney abstaining) determined the fair value of our stock based on annual valuations performed by a third party valuation firm. Beginning with the year 2002, the fair value was reduced dollar-for-dollar by the amount of any dividends paid between valuation periods.
Consulting Agreements
Consulting Agreement with Robert Cizik. Koppers Inc. entered into a consulting agreement with Robert Cizik in 1999 in which it pays a fee of $12,500 per month to Mr. Cizik for consulting services. Mr. Cizik advises our board of directors and our management with respect to, and provides leadership and oversight in connection with, the establishment and execution of strategic and tactical business plans, operating and management policies and acquisition strategies and opportunities to help position us for the future. He also provides other advice, services and consultations as may be requested by the Board or us from time to time. The agreement also includes a provision which allowed Mr. Cizik to purchase 20,000 shares of common stock for $17.00 per share, which purchase was made in October 1999 when the fair value per share was $17.25. Additionally, the agreement provides for a $0.6 million interest-free loan from Koppers Inc. for the purchase of 35,294 shares of restricted common stock at a price of $17.00 per share. Mr. Cizik purchased these shares in October 1999 by signing a promissory note to Koppers Inc. for $0.6 million. The note, which is 70% collateralized by the value of the related shares and 30% by Mr. Ciziks personal assets, is due in 2009, or immediately in the event Mr. Cizik is no longer Non-Executive Chairman of our board of directors. The shares were initially restricted, with a vesting period of five years; at December 31, 2003, all the shares were vested. Mr. Cizik has the right to require us to redeem the 35,294 shares at any time at the lower of his cost or current fair value; however, the disposition or transfer of the shares requires the related loan to be repaid immediately.
Advisory Services Agreement with Saratoga Partners III, L.P. Koppers Inc. has an advisory and consulting agreement with an affiliate of Saratoga Partners III, L.P. pursuant to which Koppers Inc. pays a management fee of $150,000 per quarter to an affiliate of Saratoga Partners III, L.P. in lieu of Directors fees to Mr. Oberbeck. In addition, affiliates of Saratoga Partners III, L.P. may provide Koppers Inc. with financial advisory services in connection with significant business transactions, including, but not limited to: (i) identification, negotiation and analysis of acquisitions and dispositions by Koppers Inc. or its subsidiaries; (ii) negotiations and analysis of financing alternatives, including in connection with acquisitions, capital expenditures and refinancing of indebtedness; (iii) finance functions, including assistance in financial projections; (iv) human resource functions, including searching and hiring of executives; and (v) such other services as Koppers Inc.s board of directors and Saratoga Partners III, L.P. shall agree. For such services, Koppers Inc. will pay affiliates of Saratoga Partners III, L.P. compensation comparable to compensation paid for such services by similarly situated companies. During 2004 and 2003, Koppers Inc. paid an affiliate of Saratoga Partners III, L.P. $0.5 million and $1.6 million, respectively, related to advisory services related to refinancing activities. The advisory services agreement will be terminated in connection with this offering for an aggregate consideration of $ million.
Mr. Oberbeck has served as a director of Koppers Inc. since October 1997. Mr. Oberbeck is one of the founders of Saratoga Partners, where he has been a Managing Director since its formation as an independent entity in September 1998. Prior to that time, Mr. Oberbeck was a Managing Director of Warburg Dillon Read Inc. and its predecessor entity Dillon, Read & Co. Inc. from 1995 to September 1998, where he was responsible for the management of the Saratoga Funds, and Managing Director of Castle Harlan, Inc., a corporate buyout firm, where he worked from 1987 to 1995.
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Saratoga Partners III, L.P. has informed us that it is an independent New York based investment firm making private equity investments in partnership with management in the business services and manufacturing industries. Saratoga Partners III, L.P. was founded in 1984 as the corporate buyout group of Dillon, Read & Co. Inc. and is an experienced firm, having led buyout investments in 33 companies.
Stockholders Agreement
We are a party to a stockholders agreement. The management investors are a group of approximately 120 individual shareholders with various ownership interests in the common stock and collectively comprising 100% of the total outstanding shares of our common stock. Each management investor is an officer, director or current or former employee of ours or one of our subsidiaries. Pursuant to the stockholders agreement, Walter W. Turner and Randall D. Collins have been appointed as the representatives of the management investors and have been granted irrevocable proxies for the term of the stockholders agreement to vote in excess of 90% of the management investors shares as of December 31, 2004. Prior to February 27, 2004, the stockholders agreement required us to redeem shares upon a management investors ceasing for any reason to be employed by us. On February 27, 2004 the stockholders agreement was amended to make the redemption of common stock from such management investors at our option after the effective date of the amendment. Based on currently available information, as of December 31, 2004, 0.1 million shares of common stock owned by management investors were subject to such redemption obligation.
The stockholders agreement sets forth supermajority voting requirements for the board of directors for certain matters, including the issuance of additional stock, mergers, consolidations, acquisitions, significant asset sales, and the incurrence of material indebtedness. Saratoga Partners III, L.P. is entitled to nominate a majority of the board of directors.
The stockholders agreement will terminate automatically upon the completion of this offering.
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DESCRIPTION OF CERTAIN INDEBTEDNESS
Senior Secured Credit Facility of Koppers Inc.
In August 2005, Koppers Inc. amended and restated its senior secured credit facility. The description below gives effect to the terms of the amendment.
The following sets forth a description of some of the terms of Koppers Inc.s senior secured credit facility:
| provides for a revolving credit facility of $115.0 million, of which $45.0 million was outstanding on June 30, 2005; |
| provides for a term loan facility of $10.0 million; |
| provides for a borrowing base for loans under the revolving credit facility limited to the sum of 85% of qualified accounts plus 60% of qualified inventory, provided that the portion of the borrowing base supported by qualified Australian accounts and qualified Australian inventory is limited to 25% of the aggregate borrowing base; |
| bears interest, in the case of the revolving credit facility, on the outstanding unpaid principal amount, at our option, at either the base rate, plus an applicable margin of 0.00% to 0.50%, or the Eurorate, plus an applicable margin of 1.50% to 2.00% determined, in each case, pursuant to a performance-based pricing grid; |
| is secured by substantially all of Koppers Inc.s assets; |
| allows prepayment in whole or in part without premium or penalty; |
| matures, in the case of the revolving credit facility, on December 31, 2009; and |
| matures, in the case of the term loan facility, on November 1, 2009. |
Koppers Inc.s senior secured credit facility contains representations and affirmative covenants customary for financings of this type. Koppers Inc.s senior secured credit facility also contains negative covenants that limit our ability and the ability of our subsidiaries to, among other things:
| incur additional indebtedness or issue guarantees; |
| grant liens; |
| make fundamental changes in our business, corporate structure or capital structure, including, among other things, entering into any merger, consolidation or amalgamation or liquidating, winding up or dissolving; |
| sell assets or subsidiaries; |
| make investments, including the advancing of loans or extensions of credit, enter into joint ventures or make acquisitions of assets constituting a business unit or the capital stock of another entity; |
| prepay, redeem or repurchase subordinated indebtedness, including the Exchange Notes, or amend documents relating to other existing indebtedness, including the Exchange Notes, or amend documents relating to other existing indebtedness or other material documents; and |
| enter into transactions with affiliates. |
The negative covenants also include financial covenants that require Koppers Inc. to maintain certain financial ratios, including the following:
| The fixed charge coverage ratio, calculated as of the end of each fiscal quarter for the four fiscal quarters then ended, shall not be less than 1.05 to 1.0. The fixed charge coverage ratio at June 30, 2005 was 1.54 to 1.0. |
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| The total leverage ratio, calculated as of the end of each fiscal quarter for the four fiscal quarters then ended, shall not exceed the ratios set forth below for the periods specified below: |
Fiscal Quarters Ended |
Ratio | |
August 15, 2005 through March 31, 2008 |
5.0 to 1.0 | |
June 30, 2008 and thereafter |
4.5 to 1.0 |
| The total leverage ratio at June 30, 2005 was 4.0 to 1.0. |
Koppers Inc.s senior secured credit facility also contains events of default that are customary for financings of this type, including, without limitation, and subject to certain exceptions, those related to:
| default in payment of principal and interest; |
| materially false or misleading representations or warranties; |
| default in observance or performance of any of the affirmative or negative covenants included in the senior secured credit facility or related security documents; |
| cross-default in the payment of other indebtedness of more than $5.0 million in the aggregate; |
| specified events of bankruptcy; |
| specified ERISA events; |
| specified judgments or decrees involving more than $5.0 million in the aggregate; |
| failure of the applicable senior secured credit facility documents or any material provisions thereof, the guarantees, security documents or any related documents to be enforceable and in full force and effect; |
| certain change of control events; and |
| certain failures by Beazer East to comply with its indemnity obligations under the terms of the asset purchase agreement between us and Koppers Company, Inc. (now known as Beazer East, Inc.). |
9 7/8% Senior Secured Notes due 2013 of Koppers Inc.
Koppers Inc. has issued and outstanding $320.0 million aggregate principal amount of 9 7/8% senior secured notes due 2013. Interest is payable semiannually in arrears on April 15 and October 15 of each year. The senior secured notes are guaranteed, jointly and severally, on a senior secured basis by some of our current and future subsidiaries.
The senior secured notes and subsidiary guarantees are senior obligations of Koppers Inc. and its subsidiary guarantors, respectively, and are secured by a second priority lien on and security interest in substantially all of the assets owned by Koppers Inc. and its subsidiary guarantors that secure Koppers Inc.s obligations under its senior secured credit facility.
The senior secured notes include customary covenants that restrict, among other things, the ability to incur additional debt, pay dividends or make certain other restricted payments, incur liens, merge or sell all or substantially all of the assets or enter into various transactions with affiliates. Prior to October 15, 2006, Koppers Inc. may redeem up to 35% of the aggregate principal amount of the Senior Secured Notes at a redemption price of 109.875% of the principal amount thereof, plus accrued and unpaid interest to the date of such redemption, with funds raised in specified equity offerings. On or after October 15, 2008, Koppers Inc. may redeem some or all of the senior secured notes at a redemption prices specified in the indenture governing such notes, plus accrued and unpaid interest to the date of such redemption.
The terms of the indenture governing the senior secured notes significantly restrict Koppers Inc. from paying dividends and otherwise transferring assets to KI Holdings. For example, Koppers Inc.s ability to make such payments is governed by a formula based on 50% of its consolidated net income. In addition, as a condition to making such payments based on such formula, Koppers Inc. must have an EBITDA (as defined in the indenture governing the senior secured notes) to consolidated interest expense ratio of at least 2.0 to 1.
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Notwithstanding such restrictions, the indenture permits an aggregate of $7.5 million of such payments to be made whether or not there is availability under the formula or conditions to its use are met, provided that at the time of such payment, no default shall have occurred and be continuing under that indenture.
The indenture governing the senior secured notes has a covenant that limits the incurrence of additional indebtedness unless on the date of the incurrence of additional indebtedness the Consolidated Coverage Ratio (defined therein) will be, after giving effect to the incurrence thereof and the application of the proceeds thereof, greater than 2.0 to 1.0. The indenture defines Consolidated Coverage Ratio as the ratio of (a) the aggregate amount of EBITDA for the period of the most recent four consecutive fiscal quarters ending at least 45 days prior to the date of such determination to (b) Consolidated Interest Expense (defined therein) for such four fiscal quarters.
We are currently in compliance with all covenants in the indenture governing the senior secured notes. Koppers Inc. anticipates continued compliance with these covenants. Failure to comply with the covenants contained in the indenture governing the senior secured notes may result in an event of default. The indenture governing the Senior Secured Notes also contains various other events of default, including but not limited to those related to non-payment of principal, interest or fees; certain bankruptcy-related events; invalidity of liens; non-payment of certain legal judgments; and cross defaults with certain other indebtedness.
9 7/8% Senior Discount Notes due 2014 of KI Holdings
KI Holdings has issued and outstanding $203.0 million aggregate principal amount at maturity of 9 7/8% senior discount notes due 2014. No cash interest is required to be paid prior to November 15, 2009. The accreted value of each discount note will increase from the date of issuance until November 15, 2009, at a rate of 9 7/8% per annum compounded semiannually such that on November 19, 2009 the accreted value will equal $203.0 million, the principal amount due at maturity. Subsequent to November 19, 2009 cash interest on the Discount Notes will accrue and be payable semiannually in arrears on May 15 and November 15 of each year, commencing on May 15, 2010.
The senior discount notes are senior obligations of KI Holdings and are effectively subordinated to our existing and future secured indebtedness, and are structurally subordinated to all of the existing and future indebtedness and other liabilities and preferred equity of our subsidiaries.
The senior discount notes include customary covenants that restrict, among other things, the ability to incur additional debt, pay dividends or make certain other restricted payments, incur liens, merge or sell all or substantially all of the assets or enter into various transactions with affiliates. Prior to November 15, 2007, KI Holdings may redeem up to 35% of the aggregate principal amount of the senior discount notes at a redemption price of 109.875% of the principal amount thereof, plus accrued and unpaid interest to the date of such redemption, with funds raised in specified equity offerings. On or after November 15, 2009, KI Holdings may redeem some or all of the senior discount notes at a redemption prices specified in the indenture governing such notes, plus accrued and unpaid interest to the date of such redemption.
The indenture governing the senior discount notes has a covenant that limits the incurrence of additional indebtedness unless on the date of the incurrence of additional indebtedness the Consolidated Coverage Ratio (defined therein) will be, after giving effect to the incurrence thereof and the application of the proceeds thereof, greater than 2.0 to 1.0. The indenture defines Consolidated Coverage Ratio as the ratio of (a) the aggregate amount of EBITDA for the period of the most recent four consecutive fiscal quarters ending at least 45 days prior to the date of such determination to (b) Consolidated Interest Expense (defined therein) for such four fiscal quarters.
We are currently in compliance with all covenants in the indenture governing the senior discount notes. We anticipate continued compliance with these covenants. Failure to comply with the covenants contained in the indenture governing the senior discount notes may result in an event of default. The indenture governing the senior discount notes also contains various other events of default, including but not limited to those related to non-payment of principal, interest or fees; certain bankruptcy-related events; invalidity of liens; non-payment of certain legal judgments; and cross defaults with certain other indebtedness.
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The following is a description of the material terms of our Articles of Incorporation and Bylaws as each will be amended and in effect as of the date of consummation of this offering. We refer you to our Articles of Incorporation and Bylaws, copies of which, as amended and in effect as of the date of consummation of this offering, have been filed as exhibits to the registration statement relating to this offering.
As of , 2005 an aggregate of shares of common stock were outstanding and held of record by shareholders. As of , 2005, shares of preferred stock were outstanding and held of record by shareholders.
Common Stock
Pursuant to our Articles of Incorporation, we are authorized to issue up to 40,000,000 shares of common stock, $0.01 par value per share. Holders of common stock will be entitled to one vote for each share held on all matters submitted to a vote of shareholders and will not have cumulative voting rights. Accordingly, holders of a majority of the shares of common stock entitled to vote in any election of directors may elect all of the directors standing for election. Holders of common stock are entitled to receive ratably such dividends, if any, as may be declared by the board of directors out of funds legally available therefor, subject to any preferential dividend rights of outstanding preferred stock. Upon our liquidation, dissolution or winding up, the holders of common stock are entitled to receive ratably our net assets available after the payment of all debts and other liabilities and subject to the prior rights of any outstanding preferred stock. Holders of our common stock have no preemptive, subscription, redemption or conversion rights. The outstanding shares of common stock are, and the shares offered by us hereby will be, when issued and paid for, fully paid and nonassessable. If we issue any preferred stock, the rights, preferences and privileges of holders of common stock will be subject to, and may be adversely affected by, the rights of the holders of our preferred stock. See Preferred Stock.
Preferred Stock
Pursuant to the terms of our Articles of Incorporation, we are authorized to issue up to 10,000,000 shares of preferred stock, $0.01 par value per share. The board of directors is authorized, subject to any limitations prescribed by law, without further shareholder approval, to issue such shares of preferred stock in one or more series. Each such series of preferred stock shall have such rights, preferences, privileges and restrictions, including voting rights, dividend rights, conversion rights, redemption privileges and liquidation preferences, as shall be determined by the board of directors.
The purpose of authorizing the board of directors to issue preferred stock and determine its rights and preferences is to eliminate delays associated with a shareholder vote on specific issuances. The issuance of preferred stock, while providing desirable flexibility in connection with possible acquisitions and other corporate purposes, could have the effect of making it more difficult for a third party to acquire, or of discouraging a third party from attempting to acquire, a majority of our outstanding voting stock. The existence of the authorized but undesignated preferred stock may have a depressive effect on the market price of our common stock.
Certain Corporate Anti-Takeover Provisions
Our Articles of Incorporation and Bylaws will contain a number of provisions relating to corporate governance and to the rights of shareholders. Certain of these provisions may be deemed to have a potential anti-takeover effect in that such provisions may delay, defer or prevent a change of control of the Company. These provisions include:
Preferred Stock
Our board of directors has authority to issue series of preferred stock with such voting rights and other powers as the board of directors may determine, as described above.
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Classified Board
Our board of directors will be classified into three classes. Each director will serve a three year term and will stand for re-election once every three years.
Removal of Directors, Vacancies
Our shareholders will be able to remove directors only for cause and only by the affirmative vote of the holders of a majority of the outstanding shares of our capital stock entitled to vote in the election of directors. Vacancies on our board of directors may be filled only by our board of directors.
No Cumulative Voting
Our Articles of Incorporation will provide that shareholders do not have the right to cumulative votes in the election of directors. Cumulative voting rights would have been available to the holders of our common stock if our Articles of Incorporation had not negated cumulative voting.
No Shareholder Action by Written Consent; Calling of Special Meetings of Shareholders
Our Articles of Incorporation will not permit shareholder action without a meeting by consent except for the unanimous consent of all holders of our common stock. They also will provide that special meetings of our shareholders may be called only by the board of directors or the chairman of the board of directors.
Advance Notice Requirements for Stockholder Proposals and Director Nominations
Our Bylaws will provide that shareholders seeking to nominate candidates for election as directors or to bring business before an annual meeting of shareholders must provide timely notice of their proposal in writing to the corporate secretary.
In addition, the Pennsylvania Business Corporation Law, or the BCL, provides that directors may, in discharging their duties, consider the interests of a number of suppliers, customers, creditors and the community in which it is located. Directors are not required to consider the interests of shareholders to a greater degree than other constituencies interests. The BCL expressly provides that directors do not violate their fiduciary duties solely by relying on poison pills or the anti-takeover provisions of the BCL. We do not currently have a poison pill and do not presently plan to adopt one.
Pennsylvania Anti-Takeover Law Provisions
The BCL provides, in its subchapters 25(E), 25(F), 25(G), 25(H), 25(I) and 25(J), certain anti-takeover protections with respect to corporations which do not elect out of them. Under our Articles of Incorporation, we will elect out of these subchapters.
The BCL permits an amendment of the corporations articles or other corporate action, if approved by shareholders generally, to provide mandatory special treatment for specified groups of nonconsenting shareholders of the same class by providing, for example, that shares of common stock held only by designated shareholders of record, and no other shares of common stock, shall be cashed out at a price determined by the corporation, subject to applicable dissenters rights.
Transfer Agent and Registrar
The transfer agent and registrar for the common stock is .
New York Stock Exchange Listing
We will apply to list our common stock on the New York Stock Exchange under the symbol KOP.
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SHARES ELIGIBLE FOR FUTURE SALE
We cannot predict what effect, if any, market sales of shares of common stock or the availability of shares of common stock for sale will have on the market price of our common stock. Nevertheless, sales of substantial amounts of common stock in the public market, or the perception that such sales could occur, could materially and adversely affect the market price of our common stock and could impair our future ability to raise capital through the sale of our equity or equity-related securities at a time and price that we deem appropriate.
Upon the closing of this offering, we will have outstanding an aggregate of approximately shares of common stock. Of the outstanding shares, the shares sold in this offering will be freely tradable without restriction or further registration under the Securities Act, except that any shares held by our affiliates, as that term is defined under Rule 144 of the Securities Act, may be sold only in compliance with the limitations described below. The remaining outstanding shares of common stock will be deemed restricted securities as that term is defined under Rule 144. Restricted securities may be sold in the public market only if registered or if they qualify for an exemption from registration under Rule 144 or 144(k) under the Securities Act, which are summarized below.
Rule 144
In general, under Rule 144 as currently in effect, any person, including an affiliate, who has beneficially owned shares of our common stock for a period of at least one year is entitled to sell, within any three-month period, a number of shares that does not exceed the greater of:
| 1.0% of the then-outstanding shares of common stock; and |
| the average weekly trading volume in the common stock on the New York Stock Exchange during the four calendar weeks preceding the date on which notice of sale is filed with the SEC. |
Sales under Rule 144 are also subject to provisions relating to notice, manner of sale, volume limitations and the availability of current public information about us.
Rule 144(k)
In addition, a person who is not deemed to have been an affiliate of ours at any time during the 90 days preceding a sale and who has beneficially owned the shares proposed to be sold for at least two years would be entitled to sell those shares under Rule 144(k) without regard to the manner of sale, public information, volume limitation or notice requirements of Rule 144. To the extent that our affiliates sell their shares, other than pursuant to Rule 144 or a registration statement, the purchasers holding period for the purpose of effecting a sale under Rule 144 commences on the date of transfer from the affiliate.
Rule 701
Under Rule 701, common stock acquired upon the exercise of certain currently outstanding options or pursuant to other rights granted under our stock plans may be resold, to the extent not subject to lock-up agreements, (1) by persons other than affiliates, beginning 90 days after the effective date of this offering, subject only to the manner-of-sale provisions of Rule 144, and (2) by affiliates, subject to the manner-of-sale, current public information and filing requirements of Rule 144, in each case, without compliance with the one-year holding period requirement of Rule 144.
Form S-8 Registration Statements
We intend to file one or more registration statements on Form S-8 under the Securities Act following this offering to register our shares of common stock that are issuable pursuant to our stock option plans. These
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registration statements are expected to become effective upon filing. Shares covered by these registration statements will then be eligible for sale in the public markets, subject to any applicable lock-up agreements and to Rule 144 limitations applicable to affiliates.
Registration Rights
Pursuant to our stockholders agreement and subject to certain limitations (i) Saratoga Partners III, L.P. has the right to demand that we register its shares of our common stock in a public offering and (ii) Saratoga Partners III, L.P. and the management investors have piggy-back registration rights through which they can require us to include their shares in any registered offering of common stock that we make.
Lock-Up Agreements
We, our officers, directors and certain of our existing security holders have agreed with the underwriters not to sell, dispose of or hedge any of their common stock or securities convertible into or exchangeable for shares of common stock, during the period from the date of this prospectus continuing through the date 180 days after the date of this prospectus, except with the prior written consent of Credit Suisse First Boston LLC and UBS Securities LLC. See Underwriting.
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MATERIAL UNITED STATES FEDERAL INCOME TAX CONSIDERATIONS
The following is a summary of the material U.S. federal income tax (and, in the case of non-U.S. holders, estate tax) considerations with respect to the ownership and disposition of our common stock by U.S. holders (as defined below) and non-U.S. holders (as defined below) as of the date hereof. This summary deals only with holders that hold our common stock as a capital asset.
For purposes of this summary, a U.S. holder means a beneficial owner of our common stock that is any of the following for U.S. federal income tax purposes: (i) an individual who is a citizen or resident of the United States, (ii) a corporation or other entity treated as a corporation for U.S. federal income tax purposes created or organized in or under the laws of the United States, any state thereof, or the District of Columbia, (iii) an estate the income of which is subject to U.S. federal income taxation regardless of its source, or (iv) a trust if (1) its administration is subject to the primary supervision of a court within the United States and one or more U.S. persons have the authority to control all of its substantial decisions, or (2) it has a valid election in effect under applicable U.S. Treasury regulations to be treated as a U.S. person. A non-U.S. holder is a beneficial owner that is a nonresident alien individual or a corporation, trust or estate that is not a U.S. holder for U.S. federal income tax purposes.
This summary is based upon provisions of the Internal Revenue Code of 1986, as amended, and regulations, rulings and judicial decisions as of the date hereof. Those authorities may be changed, perhaps retroactively, or be subject to differing interpretations, so as to result in U.S. federal tax considerations different from those summarized below. We cannot assure you that a change in law will not alter significantly the tax considerations that we describe in this summary.
This summary does not represent a detailed description of the U.S. federal tax consequences to you in light of your particular circumstances. In addition, it does not represent a description of the U.S. federal tax consequences to you if you are subject to special treatment under U.S. federal tax laws (including if you are a dealer in securities or currency trader in securities that uses a mark-to-market method of accounting for securities holdings, financial institution, tax-exempt entity, partnership or other pass-through entity or investor in such entity, insurance company, person holding common stock as part of a hedging, integrated, conversion or constructive sale transaction or a straddle, person owning 10 percent or more of our voting stock, person subject to alternative minimum tax, U.S. holder whose functional currency is not the U.S. dollar, U.S. expatriate, controlled foreign corporation or passive foreign investment company), and it generally does not address any U.S. taxes other than the federal income tax.
If an entity classified as a partnership for U.S. federal income tax purposes holds our common stock, the tax treatment of a partner will generally depend on the status of the partner and the activities of the partnership. If you are a partnership holding our common stock, or a partner in such a partnership, you should consult your tax advisors.
If you are considering the purchase of our common stock, you should consult your own tax advisors concerning the particular U.S. federal income, estate and gift tax consequences to you of the ownership and disposition of the common stock, as well as the consequences to you arising under the laws of any other taxing jurisdiction, including any state, local or foreign tax consequences.
U.S. Holders
Dividends
The gross amount of dividends paid to U.S. holders of common stock will be treated as dividend income to such holders, to the extent paid out of current or accumulated earnings and profits, as determined under U.S. federal income tax principles. Such income will be includable in the gross income of a U.S. holder on the day
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actually or constructively received by the U.S. holder. Under current legislation, which is scheduled to sunset at the end of 2008, dividend income will generally be taxed to individual U.S. holders at rates applicable to long-term capital gains, provided that a minimum holding period and other limitations and requirements are satisfied. Dividends received after 2008 will be taxable at ordinary rates. Corporate U.S. holders may be entitled to a dividends received deduction with respect to distributions treated as dividend income for U.S. federal income tax purposes, subject to numerous limitations and requirements.
To the extent that the amount of any distribution exceeds our current and accumulated earnings and profits, the distribution will first be treated as a tax-free return of capital, causing a reduction in the adjusted basis of the shares of common stock to the extent thereof (thereby increasing the amount of gain, or decreasing the amount of loss, to be recognized by the holder on a subsequent disposition of our common stock), and the balance in excess of the adjusted basis will be taxed as capital gain (short-term or long-term, as applicable) recognized on a sale or exchange.
Gain on Disposition of Common Stock
A U.S. holder will recognize taxable gain or loss on any sale or exchange of shares of our common stock in an amount equal to the difference between the amount realized and the U.S. holders basis in such shares of common stock. Such gain or loss will be capital gain or loss. Capital gains of individuals derived with respect to capital assets held for more than one year are eligible for reduced rates of taxation. The deductibility of capital losses is subject to limitation.
Information Reporting and Backup Withholding
In general, information reporting requirements will apply to dividends paid on our common stock and to the proceeds received on the sale, exchange or other disposition (including a redemption) of common stock by a U.S. holder other than certain exempt recipients (such as corporations). A backup withholding tax will apply to such payments if the U.S. holder fails to provide an accurate taxpayer identification number and to comply with certain certification procedures or otherwise establish an exemption from backup withholding. The amount of any backup withholding from a payment to a U.S. holder will be allowed as a refund or credit against the U.S. holders U.S. federal income tax liability provided that the required information is timely furnished to the Internal Revenue Service, or IRS.
Non-U.S. Holders
Dividends
Dividends paid to a non-U.S. holder of our common stock, to the extent paid out of current or accumulated earnings and profits, as determined under U.S. federal income tax principles, generally will be subject to withholding of U.S. federal income tax at a 30% rate or such lower rate as may be specified by an applicable income tax treaty. However, dividends that are effectively connected with the conduct of a trade or business by a non-U.S. holder within the United States and, where an income tax treaty applies, are attributable to a U.S. permanent establishment of the non-U.S. holder are not subject to this withholding tax, but instead are subject to U.S. federal income tax on a net income basis at applicable individual or corporate rates. Certain certification and disclosure requirements (including the provision of a properly executed Form W-8ECI (or successor form)) must be complied with in order for effectively connected dividends to be exempt from this withholding tax. Any such effectively connected dividends received by a foreign corporation may be subject to an additional branch profits tax at a 30% rate or such lower rate as may be specified by an applicable income tax treaty.
A non-U.S. holder of our common stock who is entitled to and wishes to claim the benefits of an applicable treaty rate (and avoid backup withholding as discussed below) for dividends, will be required to (i) complete IRS Form W-8BEN (or successor form) and make certain certifications, under penalty of perjury, to establish its status as a non-U.S. person and its entitlement to treaty benefits or (ii) if the common stock is held through
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certain foreign intermediaries, satisfy the relevant certification requirements of applicable U.S. Treasury regulations. Special certification and other requirements apply to certain non-U.S. holders that are entities rather than individuals.
A non-U.S. holder of our common stock eligible for a reduced rate of U.S. federal withholding tax pursuant to an income tax treaty may obtain a refund of any excess amounts withheld by timely filing an appropriate claim for refund with the IRS.
Gain on Disposition of Common Stock
A non-U.S. holder generally will not be subject to U.S. federal income tax with respect to gain recognized on a sale or other disposition of our common stock unless: (i) the gain is effectively connected with a trade or business of the non-U.S. holder in the U.S. and, where a tax treaty applies, is attributable to a U.S. permanent establishment of the non-U.S. holder (in which case, the non-U.S. holder will generally be taxed on its net gain derived from the disposition at the regular graduated U.S. federal income tax rates and in much the same manner applicable to U.S. persons and, if the non-U.S. holder is a foreign corporation, the branch profits tax described above may also apply); (ii) in the case of a non-U.S. holder who is an individual, such holder is present in the U.S. for 183 or more days in the taxable year of the sale or other disposition and certain other conditions are met (in which case, the non-U.S. holder will be subject to U.S. federal income tax at a rate of 30% (or a reduced rate under an applicable treaty) on the amount by which capital gains allocable to U.S. sources exceed capital losses allocable to U.S. sources); or (iii) we are or have been a U.S. real property holding corporation for U.S. federal income tax purposes.
We believe we currently are not, and do not anticipate becoming, a U.S. real property holding corporation for U.S. federal income tax purposes. If we are or if we become a U.S. real property holding corporation, if our common stock is regularly traded on an established securities market, a non-U.S. holder who (actually or constructively (applying certain ownership attribution rules)) holds or held (at any time during the shorter of the five year period preceding the date of disposition or the holders holding period) more than five percent of the common stock will be subject to U.S. federal income tax on a disposition of the common stock but other non-U.S. holders generally will not. If the common stock is not so traded, all non-U.S. holders will be subject to U.S. federal income tax on disposition of the common stock.
Information Reporting and Backup Withholding
We must report annually to the IRS and to each non-U.S. holder the amount of dividends paid to such holder and the tax withheld (if any) with respect to such dividends, regardless of whether withholding was required. Copies of the information returns reporting such dividends and any withholding may also be made available to the tax authorities in the country in which the non-U.S. holder resides under the provisions of an applicable income tax treaty. In addition, dividends paid to a non-U.S. holder generally will be subject to backup withholding unless applicable certification requirements are met.
Payment of the proceeds of a sale (including a redemption) of our common stock within the United States or conducted through certain U.S. related financial intermediaries is subject to information reporting and, depending upon the circumstances, backup withholding unless the beneficial owner certifies under penalties of perjury that it is not a United States person or the holder otherwise establishes an exemption.
Any amounts withheld under the backup withholding rules may be allowed as a refund or a credit against such holders U.S. federal income tax liability provided the required information is timely furnished to the IRS.
Federal Estate Tax
Common stock owned or treated as owned by an individual who is not a citizen or resident of the United States, as specifically defined for U.S. federal estate tax purposes, at the time of death will be included in such holders gross estate for U.S. federal estate tax purposes, unless an applicable estate tax treaty provides otherwise, and, therefore, may be subject to U.S. federal estate tax.
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Under the terms and subject to the conditions contained in an underwriting agreement dated , 2005, we and the selling shareholders have agreed to sell to the underwriters named below, for whom Credit Suisse First Boston LLC and UBS Securities LLC are acting as representatives, the following respective numbers of shares of common stock:
Underwriter |
Number of Shares | |
Credit Suisse First Boston LLC |
||
UBS Securities LLC |
||
Total |
||
The underwriting agreement provides that the underwriters are obligated to purchase all the shares of common stock in the offering if any are purchased, other than those shares covered by the over-allotment option described below. The underwriting agreement also provides that, if an underwriter defaults, the purchase commitments of non-defaulting underwriters may be increased or the offering may be terminated.
We and the selling shareholders have granted to the underwriters a 30-day option to purchase on a pro rata basis up to additional shares from us and additional outstanding shares from the selling shareholders at the initial public offering price less the underwriting discounts and commissions. The option may be exercised only to cover any over-allotments of common stock.
The underwriters propose to offer the shares of common stock initially at the public offering price on the cover page of this prospectus and to selling group members at that price less a selling concession of $ per share. The underwriters and selling group members may allow a discount of $ per share on sales to other broker/dealers. After the initial public offering, the representatives may change the public offering price and concession and discount to broker/dealers.
The following table summarizes the compensation and estimated expenses we and the selling shareholders will pay:
Per Share |
Total | |||||||||||
Without Over-allotment |
With Over-allotment |
Without Over-allotment |
With Over-allotment | |||||||||
Underwriting Discounts and Commissions paid by us |
$ | $ | $ | $ | ||||||||
Expenses payable by us |
$ | $ | $ | $ | ||||||||
Underwriting Discounts and Commissions paid by selling shareholders |
$ | $ | $ | $ | ||||||||
Expenses payable by the selling shareholders |
$ | $ | $ | $ |
The representatives have informed us that they do not expect sales to accounts over which the underwriters have discretionary authority to exceed 5% of the shares of stock being offered.
We have agreed that we will not offer, sell, contract to sell, pledge or otherwise dispose of, directly or indirectly, or file with the SEC a registration statement under the Securities Act relating to, any shares of our common stock or securities convertible into or exchangeable or exercisable for any shares of our common stock, or publicly disclose the intention to make any offer, sale, pledge, disposition or filing, without the prior written consent of the representatives for a period of 180 days after the date of this prospectus. However, in the event that either (1) during the last 17 days of the lock-up period, we release earnings results or material news or a material event relating to us occurs or (2) prior to the expiration of the lock-up period, we announce that we will release earnings results during the 16-day period beginning on the last day of the lock-up period, then
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in either case the expiration of the lock-up will be extended until the expiration of the 18-day period beginning on the date of the release of the earnings results or the occurrence of the material news or event, as applicable, unless the representatives waive, in writing, such an extension.
Our officers, directors and certain of our existing security holders have agreed that they will not offer, sell, contract to sell, pledge or otherwise dispose of, directly or indirectly, any shares of our common stock or securities convertible into or exchangeable or exercisable for any shares of our common stock, enter into a transaction that would have the same effect, or enter into any swap, hedge or other arrangement that transfers, in whole or in part, any of the economic consequences of ownership of our common stock, whether any of these transactions are to be settled by delivery of our common stock or other securities, in cash or otherwise, or publicly disclose the intention to make any offer, sale, pledge or disposition, or to enter into any transaction, swap, hedge or other arrangement, without, in each case, the prior written consent of the representatives for a period of 180 days after the date of this prospectus. However, in the event that either (1) during the last 17 days of the lock-up period, we release earnings results or material news or a material event relating to us occurs or (2) prior to the expiration of the lock-up period, we announce that we will release earnings results during the 16-day period beginning on the last day of the lock-up period, then in either case the expiration of the lock-up will be extended until the expiration of the 18-day period beginning on the date of the release of the earnings results or the occurrence of the material news or event, as applicable, unless the representatives waive, in writing, such an extension.
The representatives have advised us that they have no present intent or arrangement to release any shares subject to a lock-up or to grant any waiver of a lock-up period extension. The representatives have further advised us that the release of any lock-up or the waiver of any extension will be considered on a case by case basis. Upon a request to release any shares subject to a lock-up or waive any extension, the representatives would consider the particular circumstances surrounding the request, including but not limited to, the length of time before the lock-up expires, the number of shares requested to be released, the reasons for the request, the possible impact on the market for our common stock, whether the holder of our shares requesting the release or waiver is an officer, director or other affiliate of ours and, in the event of an extension of the lock-up, the facts and circumstances surrounding the events triggering such extension.
The underwriters have reserved for sale at the initial public offering price up to shares of the common stock for employees, directors and other persons associated with us who have expressed an interest in purchasing common stock in the offering. The number of shares available for sale to the general public in the offering will be reduced to the extent these persons purchase the reserved shares. Any reserved shares not so purchased will be offered by the underwriters to the general public on the same terms as the other shares.
We and the selling shareholders have agreed to indemnify the underwriters against liabilities under the Securities Act, or contribute to payments that the underwriters may be required to make in that respect.
We will apply to list the shares of common stock on the New York Stock Exchange under the symbol KOP.
Some of the underwriters and their affiliates have provided, and may provide in the future, investment banking and other financial services for us in the ordinary course of business for which they have received and would receive customary compensation. In particular, Credit Suisse First Boston LLC and UBS Securities LLC were both initial purchasers in connection with the offering of our 9 7/8% senior discount notes due 2014 and the 9 7/8% senior secured notes due 2013 of Koppers Inc.
Prior to this offering, there has been no public market for our common stock. The initial public offering price has been determined by a negotiation between us and the representatives and will not necessarily reflect the market price of our common stock following the offering. The principal factors that were considered in determining the public offering price included:
| the information presented in this prospectus and otherwise available to the underwriters; |
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| the history of and prospects for the industry in which we compete; |
| the ability of our management; |
| the prospects for our future earnings; |
| the present state of our development and our current financial condition; |
| the recent market prices of, and the demand for, publicly traded common stock of generally comparable companies; and |
| the general condition of the securities markets at the time of this offering. |
In connection with the offering the underwriters may engage in stabilizing transactions, over-allotment transactions, syndicate covering transactions and penalty bids in accordance with Regulation M under the Exchange Act.
| Stabilizing transactions permit bids to purchase the underlying security so long as the stabilizing bids do not exceed a specified maximum. |
| Over-allotment involves sales by the underwriters of shares in excess of the number of shares the underwriters are obligated to purchase, which creates a syndicate short position. The short position may be either a covered short position or a naked short position. In a covered short position, the number of shares over-allotted by the underwriters is not greater than the number of shares that they may purchase in the over-allotment option. In a naked short position, the number of shares involved is greater than the number of shares in the over-allotment option. The underwriters may close out any covered short position by either exercising their over-allotment option and/or purchasing shares in the open market. |
| Syndicate covering transactions involve purchases of the common stock in the open market after the distribution has been completed in order to cover syndicate short positions. In determining the source of shares to close out the short position, the underwriters will consider, among other things, the price of shares available for purchase in the open market as compared to the price at which they may purchase shares through the over-allotment option. If the underwriters sell more shares than could be covered by the over-allotment option, a naked short position, the position can only be closed out by buying shares in the open market. A naked short position is more likely to be created if the underwriters are concerned that there could be downward pressure on the price of the shares in the open market after pricing that could adversely affect investors who purchase in the offering. |
| Penalty bids permit the representatives to reclaim a selling concession from a syndicate member when the common stock originally sold by the syndicate member is purchased in a stabilizing or syndicate covering transaction to cover syndicate short positions. |
These stabilizing transactions, syndicate covering transactions and penalty bids may have the effect of raising or maintaining the market price of our common stock or preventing or retarding a decline in the market price of the common stock. As a result the price of our common stock may be higher than the price that might otherwise exist in the open market. These transactions may be effected on the New York Stock Exchange and, if commenced, may be discontinued at any time.
A prospectus in electronic format may be made available on the web sites maintained by one or more of the underwriters, or selling group members, if any, participating in this offering and one or more of the underwriters participating in this offering may distribute prospectuses electronically. The representatives may agree to allocate a number of shares to underwriters and selling group members for sale to their online brokerage account holders. Internet distributions will be allocated by the underwriters and selling group members that will make internet distributions on the same basis as other allocations.
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Resale Restrictions
The distribution of the common stock in Canada is being made only on a private placement basis exempt from the requirement that we and the selling shareholders prepare and file a prospectus with the securities regulatory authorities in each province where trades of common stock are made. Any resale of the common stock in Canada must be made under applicable securities laws which will vary depending on the relevant jurisdiction, and which may require resales to be made under available statutory exemptions or under a discretionary exemption granted by the applicable Canadian securities regulatory authority. Purchasers are advised to seek legal advice prior to any resale of the common stock.
Representations of Purchasers
By purchasing common stock in Canada and accepting a purchase confirmation a purchaser is representing to us, the selling shareholders and the dealer from whom the purchase confirmation is received that
| the purchaser is entitled under applicable provincial securities laws to purchase the common stock without the benefit of a prospectus qualified under those securities laws, |
| where required by law, that the purchaser is purchasing as principal and not as agent, and |
| the purchaser has reviewed the text above under Resale Restrictions. |
Rights of Action (Ontario Purchasers)
Under Ontario securities legislation, a purchaser who purchases a security offered by this prospectus during the period of distribution will have a statutory right of action for damages, or while still the owner of the shares, for rescission against us and the selling shareholders in the event that this prospectus contains a misrepresentation. A purchaser will be deemed to have relied on the misrepresentation. The right of action for damages is exercisable not later than the earlier of 180 days from the date the purchaser first had knowledge of the facts giving rise to the cause of action and three years from the date on which payment is made for the shares. The right of action for rescission is exercisable not later than 180 days from the date on which payment is made for the shares. If a purchaser elects to exercise the right of action for rescission, the purchaser will have no right of action for damages against us or the selling shareholders. In no case will the amount recoverable in any action exceed the price at which the shares were offered to the purchaser and if the purchaser is shown to have purchased the securities with knowledge of the misrepresentation, we and the selling shareholders, will have no liability. In the case of an action for damages, we and the selling shareholders, will not be liable for all or any portion of the damages that are proven to not represent the depreciation in value of the shares as a result of the misrepresentation relied upon. These rights are in addition to, and without derogation from, any other rights or remedies available at law to an Ontario purchaser. The foregoing is a summary of the rights available to an Ontario purchaser. Ontario purchasers should refer to the complete text of the relevant statutory provisions.
Enforcement of Legal Rights
All of our directors and officers as well as the experts named herein and the selling shareholders may be located outside of Canada and, as a result, it may not be possible for Canadian purchasers to effect service of process within Canada upon us or those persons. All or a substantial portion of our assets and the assets of those persons may be located outside of Canada and, as a result, it may not be possible to satisfy a judgment against us or those persons in Canada or to enforce a judgment obtained in Canadian courts against us or those persons outside of Canada.
Taxation and Eligibility for Investment
Canadian purchasers of common stock should consult their own legal and tax advisors with respect to the tax consequences of an investment in the common stock in their particular circumstances and about the eligibility of the common stock for investment by the purchaser under relevant Canadian legislation.
99
The validity of the shares of common stock being offered will be passed upon for us by Reed Smith LLP, Pittsburgh, Pennsylvania. Certain legal matters relating to this offering will be passed upon for us by Cahill Gordon & Reindel LLP, New York, New York. The underwriters have been represented by Cravath, Swaine & Moore LLP, New York, New York.
The consolidated financial statements of KI Holdings Inc. at December 31, 2004 and 2003 and for each of the three years in the period ended December 31, 2004, appearing in this Prospectus and Registration Statement, have been audited by Ernst & Young LLP, independent registered public accounting firm, as set forth in their report thereon appearing elsewhere herein, and are included in reliance upon such report given on the authority of such firm as experts in accounting and auditing.
WHERE YOU CAN FIND MORE INFORMATION
We file reports and other information with the SEC. You may read and, for a fee, copy any document that we file with the SEC at the public reference facility maintained by the SEC at Room 100 F Street, N.W., Washington, D.C. 20549. Copies of these documents may also be obtained at prescribed rates from the Public Reference Section of the SEC at Room 100 F Street, N.W., Washington, D.C. 20549. Please call the SEC at 1-800-SEC-0330 for further information on the operation of the Public Reference Room. You may also obtain the documents that we file electronically from the SECs website at http://www.sec.gov. Our reports and other information that we have filed, or that we may in the future file, with the SEC are not incorporated in and do not constitute part of this prospectus.
100
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS PAGE
Page | ||
KI Holdings Inc. Unaudited Financial Statements |
||
Consolidated Statement of Operations for the Six Months Ended June 30, 2005 and 2004 |
F-2 | |
Condensed Consolidated Balance Sheets as of June 30, 2005 and December 31, 2004 |
F-3 | |
Condensed Consolidated Statement of Cash Flows for the Six Months Ended June 30, 2005 and 2004 |
F-5 | |
Notes to Unaudited Condensed Consolidated Financial Statements |
F-6 | |
KI Holdings Inc. Audited Annual Financial Statements |
||
F-17 | ||
Consolidated Statement of Operations for the Years Ended December 31, 2004, 2003 and 2002 |
F-18 | |
F-19 | ||
Consolidated Statement of Cash Flows for the Years Ended December 31, 2004, 2003 and 2002 |
F-21 | |
F-22 | ||
F-24 | ||
2. Schedules for the Years Ended December 31, 2004, 2003 and 2002 |
||
F-51 |
All other schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions or are inapplicable, and therefore have been omitted.
F-1
CONSOLIDATED STATEMENT OF OPERATIONS
(In millions)
Six Months Ended June 30, | ||||||
2005 |
2004 | |||||
(Unaudited) | ||||||
Net sales |
$ | 498.3 | $ | 476.9 | ||
Operating expenses: |
||||||
Cost of sales |
413.5 | 402.0 | ||||
Depreciation and amortization |
16.2 | 16.4 | ||||
Selling, general and administrative |
32.7 | 26.7 | ||||
Total operating expenses |
462.4 | 445.1 | ||||
Operating profit |
35.9 | 31.8 | ||||
Other income |
0.6 | 0.1 | ||||
Income before interest expense, income taxes and minority interest |
36.5 | 31.9 | ||||
Interest expense |
25.3 | 17.9 | ||||
Income before income taxes and minority interest |
11.2 | 14.0 | ||||
Income taxes |
5.8 | 7.4 | ||||
Minority interest |
0.6 | 1.9 | ||||
Net income |
$ | 4.8 | $ | 4.7 | ||
See accompanying notes.
F-2
CONDENSED CONSOLIDATED BALANCE SHEET
(In millions)
June 30, 2005 |
December 31, 2004 |
|||||||
(Unaudited) | ||||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 37.8 | $ | 41.8 | ||||
Accounts receivable less allowance for doubtful accounts of $0.9 in 2005 and $0.9 in 2004 |
123.5 | 113.0 | ||||||
Inventories: |
||||||||
Raw materials |
71.8 | 79.9 | ||||||
Work in process |
3.8 | 4.4 | ||||||
Finished goods |
70.4 | 68.6 | ||||||
LIFO reserve |
(18.9 | ) | (18.4 | ) | ||||
Total inventories |
127.1 | 134.5 | ||||||
Deferred tax benefit |
10.3 | 10.3 | ||||||
Other |
8.1 | 7.6 | ||||||
Total current assets |
306.8 | 307.2 | ||||||
Equity in non-consolidated investments |
2.9 | 2.9 | ||||||
Fixed assets |
515.8 | 511.8 | ||||||
Less: accumulated depreciation |
(361.0 | ) | (355.1 | ) | ||||
Net fixed assets |
154.8 | 156.7 | ||||||
Goodwill |
36.6 | 38.4 | ||||||
Deferred tax benefit |
45.5 | 50.0 | ||||||
Other assets |
31.0 | 28.4 | ||||||
Total assets |
$ | 577.6 | $ | 583.6 | ||||
See accompanying notes.
F-3
KI HOLDINGS INC.
CONDENSED CONSOLIDATED BALANCE SHEET
(In millions except per share amounts)
June 30, 2005 |
December 31, 2004 |
|||||||
(Unaudited) | ||||||||
LIABILITIES AND STOCKHOLDERS (DEFICIT) |
||||||||
Current liabilities: |
||||||||
Accounts payable |
$ | 73.2 | $ | 77.4 | ||||
Accrued liabilities |
57.0 | 64.7 | ||||||
Revolving credit |
27.3 | 20.6 | ||||||
Current portion of term loans |
4.4 | 2.5 | ||||||
Total current liabilities |
161.9 | 165.2 | ||||||
Long-term debt: |
||||||||
Revolving credit |
26.2 | 38.9 | ||||||
Term loans |
4.5 | 3.8 | ||||||
Senior Secured Notes due 2013 |
320.0 | 320.0 | ||||||
Senior Discount Notes due 2014 |
133.3 | 127.0 | ||||||
Total long-term debt |
484.0 | 489.7 | ||||||
Other long-term reserves |
89.0 | 86.2 | ||||||
Total liabilities |
734.9 | 741.1 | ||||||
Minority interest |
11.1 | 10.6 | ||||||
Stockholders equity (deficit): |
||||||||
Senior Convertible Preferred Stock, $.01 par value per share; 10.0 shares authorized; 2.3 shares issued in 2005 and 2004 |
| | ||||||
Common stock, $.01 par value per share; 37.0 shares authorized, 3.0 shares issued in 2005 and 2004 |
| | ||||||
Capital in excess of par value |
10.7 | 10.7 | ||||||
Receivable from Director for purchase of common stock |
(0.6 | ) | (0.6 | ) | ||||
Retained (deficit) |
(168.1 | ) | (172.9 | ) | ||||
Accumulated other comprehensive income (loss): |
||||||||
Foreign currency translation adjustment |
8.7 | 13.6 | ||||||
Minimum pension liability, net of tax |
(17.6 | ) | (17.6 | ) | ||||
Total accumulated other comprehensive loss |
(8.9 | ) | (4.0 | ) | ||||
Treasury stock, at cost, 0.1 shares in 2005 and 0.0 shares in 2004 |
(1.5 | ) | (1.3 | ) | ||||
Total stockholders (deficit) |
(168.4 | ) | (168.1 | ) | ||||
Total liabilities and stockholders (deficit) |
$ | 577.6 | $ | 583.6 | ||||
See accompanying notes.
F-4
CONDENSED CONSOLIDATED STATEMENT OF CASH FLOWS
(In millions)
Six Months Ended June 30, |
||||||||
2005 |
2004 |
|||||||
(Unaudited) | ||||||||
Cash provided by operating activities |
$ | 13.6 | $ | 2.1 | ||||
Cash provided by (used in) investing activities: |
||||||||
Capital expenditures |
(8.3 | ) | (8.5 | ) | ||||
Acquisitions |
(5.8 | ) | | |||||
Other |
0.2 | 0.1 | ||||||
Net cash (used in) investing activities |
(13.9 | ) | (8.4 | ) | ||||
Cash provided by (used in) financing activities: |
||||||||
Borrowings from revolving credit |
134.0 | 120.4 | ||||||
Repayments of revolving credit |
(139.7 | ) | (87.3 | ) | ||||
Borrowings from long-term debt |
6.6 | | ||||||
Repayment of long-term debt |
(3.8 | ) | (4.0 | ) | ||||
Dividends paid |
| (25.0 | ) | |||||
Payment of deferred financing costs |
| (0.2 | ) | |||||
Purchases of common stock |
(0.3 | ) | (2.1 | ) | ||||
Net cash provided by (used in) financing activities |
(3.2 | ) | 1.8 | |||||
Effect of exchange rates on cash |
(0.5 | ) | 0.3 | |||||
Net (decrease) in cash |
(4.0 | ) | (4.2 | ) | ||||
Cash and cash equivalents at beginning of period |
41.8 | 9.6 | ||||||
Cash and cash equivalents at end of period |
$ | 37.8 | $ | 5.4 | ||||
See accompanying notes.
F-5
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
(1) Financial Statements
The accompanying unaudited condensed consolidated financial statements and related disclosures have been prepared in accordance with accounting principles generally accepted in the United States applicable to interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments considered necessary for a fair presentation of KI Holdings Inc. and its subsidiaries (KI Holdings or the Company) financial position and interim results as of and for the periods presented have been included. Because the Companys business is seasonal, results for interim periods are not necessarily indicative of those that may be expected for a full year. The Condensed Consolidated Balance Sheet for December 31, 2004 has been summarized from the audited fiscal year 2004 balance sheet.
The financial information included herein should be read in conjunction with the Companys 2004 consolidated financial statements and related notes in Amendment No. 1 to Form S-4 Registration Statement filed April 18, 2005. The Registration Statement for KI Holdings became effective on April 20, 2005.
(2) Formation of KI Holdings Inc.
On November 12, 2004, KI Holdings Inc. was incorporated. On November 18, 2004, all of the common and preferred stock of Koppers Inc., a wholly owned subsidiary of KI Holdings, was converted into shares of common and preferred stock of KI Holdings and KI Holdings issued and sold $203.0 million aggregate principal amount at maturity ($125.5 million gross proceeds) 9 7/8% Senior Discount Notes due 2014 (the Senior Discount Notes). A portion of the cash proceeds was used to pay a $95 million dividend to KI Holdings stockholders. KI Holdings has no direct operations and no significant assets other than approximately $24.2 million of cash and the stock of Koppers Inc. No cash interest is required to be paid prior to November 15, 2009. The accreted value of each Discount Note will increase from the date of issuance until November 15, 2009, at a rate of 9 7/8% per annum compounded semiannually such that on November 19, 2009 the accreted value will equal $203 million, the principal amount due at maturity. Subsequent to November 19, 2009 cash interest on the Discount Notes will accrue and be payable semi-annually in arrears on May 15 and November 15 of each year, commencing on May 15, 2010. The Discount Notes are effectively subordinated to the Companys existing and future secured indebtedness, and are structurally subordinated to all of the existing and future indebtedness and other liabilities and preferred equity of the Companys subsidiaries. KI Holdings depends on dividends from the earnings of Koppers Inc. and its subsidiaries to generate the funds necessary to meet its financial obligations, including payments of principal, interest, and other amounts on the Senior Discount Notes. The terms of Koppers Inc.s senior secured credit facility prohibit Koppers Inc. from paying dividends and otherwise transferring assets except for certain limited dividends. Further, the terms of the indenture governing Koppers Inc.s Senior Secured Notes (as described herein) significantly restrict Koppers Inc. from paying dividends and otherwise transferring assets to KI Holdings. As of June 30, 2005 and 2004, dividends available to be declared based on covenant restrictions amounted to $48.7 million and $9.8 million, respectively.
In June 2005, the Company provided $2.7 million in cash to Koppers Inc. which was used to repay a term loan and related accrued interest.
(3) Dividend Payments
In August 2005 the Company received a dividend payment of $13 million from Koppers Inc. The Company declared a dividend totaling $35 million ($11.68 per share to common and preferred) on July 28, 2005 to holders of record as of August 1, 2005 which was paid on or about August 5, 2005.
F-6
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
(4) Impairment and Restructuring
During the second quarter of 2005 the Company incurred an impairment charge of $0.3 million related to assets at the wood treating facility in Montgomery, Alabama. The impairment charge is related to the Companys expectation that the facility will cease production in September 2005. The planned ceasing of production and closure of the facility is expected to increase capacity utilization at certain other wood treating plants and provide for improved operating efficiencies and profitability for the business. Additional impairment and closure charges of approximately $1.0 million are anticipated for the third quarter of 2005.
Also during the second quarter of 2005, approximately $0.2 million of asset retirement obligation reserves related to the Logansport, Louisiana wood treating facility, which was closed in the third quarter of 2003, were reversed to profit as a result of the completion of the closure.
(5) Acquisition of Specialty Chemicals Business
On April 14, 2005, the Companys subsidiary located in the United Kingdom entered into an agreement to purchase the specialty chemical business and certain related assets of Lambson Specialty Chemicals Limited. The purchased assets consist primarily of certain assets related to production (excluding land), customer contracts and a non-compete agreement. Additionally, approximately $0.6 million of liabilities were assumed. The purchase price was approximately $10.6 million plus contingent consideration based on earnings of the business over the next two years. The purchase, which was financed by a loan from a lending institution in the United Kingdom, was completed during the second quarter of 2005. The initial purchase price allocation resulted in approximately $6.3 million of property, plant and equipment and $4.9 million of amortizable intangible assets. Bank loans outstanding related to this purchase amounted to $6.4 million at June 30, 2005, and the purchase price also includes $4.5 million of seller financing. Approximately $0.3 million of acquisition costs were incurred prior to 2005.
Operating results are included in the statement of operations from the acquisition date forward. The pro forma effect of the acquisition for the six month period ended June 30, 2005 was immaterial.
(6) Recently Issued Accounting Guidance
In May 2005, the Financial Accounting Standards Board issued SFAS No. 154, Accounting Changes and Error Corrections (SFAS 154). SFAS 154 replaces APB Opinion No. 20, Accounting Changes, and FASB Statement No. 3, Reporting Accounting Changes in Interim Financial Statements, and changes the requirements for the accounting for and reporting of a change in accounting principle. SFAS 154 applies to all voluntary changes in accounting principle, and requires retrospective application to prior periods financial statements of changes in accounting principle, unless it is impracticable to determine either the period-specific effects or the cumulative effect of the change. SFAS 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005, and early adoption is permitted for accounting changes and corrections of errors made in fiscal years beginning after the date SFAS 154 is issued. SFAS 154 does not change the transition provisions of any existing accounting pronouncements, including those that are in a transition phase as of the effective date of SFAS 154.
In April 2005, the Financial Accounting Standards Board issued Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations (FIN No. 47). FIN No. 47 clarifies that the term conditional obligation as used in FASB Statement No. 143, Accounting for Asset Retirement Obligations, refers to a legal obligation to perform an asset retirement activity in which the timing and (or) method of settlement are
F-7
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
conditional on a future event that may or may not be within the control of the entity. FIN No. 47 requires that the uncertainty about the timing and (or) method of settlement of a conditional asset retirement obligation be factored into the measurement of the liability when sufficient information exists. FIN No. 47 also clarifies when an entity would have sufficient information to reasonably estimate the fair value of an asset retirement obligation. FIN No. 47 is effective for fiscal years ending after December 15, 2005. The Company has not yet determined the impact, if any, of the adoption of FIN No. 47 on its financial statements.
In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payments (SFAS 123R). SFAS 123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the income statement based on their fair values. The Company is required to adopt the new standard in the fiscal year beginning after December 15, 2005. The Company has not yet determined the impact, if any, of the adoption of SFAS 123R on its financial statements.
In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets, an amendment of APB Opinion 29 (SFAS 153). SFAS 153 requires that exchanges of nonmonetary assets be measured based on the fair values of the assets exchanged, and eliminates the exception to this principle under APB Opinion 29 for exchanges of similar productive assets. The Company is required to adopt the new standard in the first interim period beginning after June 15, 2005. The Company does not expect the adoption of SFAS 153 to have a material effect on its financial statements.
In December 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4 (SFAS 151). SFAS 151 clarifies that abnormal amounts of idle facility expense, freight, handling costs, and wasted materials should be recognized as current-period charges and requires the allocation of fixed production overheads to inventory based on the normal capacity of the production facilities. The Company is required to adopt the new standard in the fiscal year beginning after June 15, 2005. The Company has not yet determined the impact, if any, of the adoption of SFAS 151 on its financial statements.
American Jobs Creation Act of 2004. In October 2004, the American Jobs Creation Act of 2004 (the AJCA) was signed into law. The AJCA allows companies to repatriate earnings from foreign subsidiaries at a reduced U.S. tax rate through December 31, 2005. The FASB issued FASB Staff Position 109-2 to provide accounting and disclosure guidance for the repatriation provision. The Company is evaluating the consequences of repatriating up to $3 million with a related range of income tax effects that cannot be reasonably estimated as of the time of issuance of these financial statements. The Company expects to complete its review by December 31, 2005, and will recognize the income tax effect, if any, in the period when a decision whether to repatriate is made.
In May 2004, the FASB issued Staff Position No. 106-2, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (FSP 106-2). This Act was signed into law by the President on December 8, 2003 and introduces a prescription drug benefit plan under Medicare Part D as well as a federal subsidy to sponsors of retiree health benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. FSP 106-2 provides guidance on how companies should account for the impact of the Act on their postretirement health care plans. To encourage employers to retain or provide postretirement drug benefits, beginning in 2006 the federal government will provide non-taxable subsidy payments to employers that sponsor prescription drug benefits to retirees that are actuarially equivalent to the Medicare benefit. FSP 106-2 is effective for interim or annual financial statements beginning after June 15, 2004. The Company has determined that the benefits provided under its plans are not actuarially equivalent to Medicare Part D. Therefore, the Act has been determined to have no impact on the net periodic postretirement benefit cost included in the financial statements.
F-8
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
In January 2003, the Financial Accounting Standards Board issued Interpretation No. 46, Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51 (FIN No. 46). FIN No. 46 requires certain variable interest entities to be consolidated by the primary beneficiary of the entity if the equity investors in the entity do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. In December 2003, FASB issued a revision to FIN No. 46; for the Company, the revised provisions of FIN No. 46 must be applied for the first interim or annual period beginning after December 15, 2004. The adoption of FIN No. 46 did not have a material impact on the Companys financial position, cash flows or results of operations.
(7) Debt
June 30, 2005 |
December 31, 2004 | |||||
(In millions) | ||||||
Revolving credit |
$ | 53.5 | $ | 59.5 | ||
Term loans |
8.9 | 6.3 | ||||
Senior Secured Notes due 2013 |
320.0 | 320.0 | ||||
Senior Discount Notes due 2014 |
133.3 | 127.0 | ||||
$ | 515.7 | $ | 512.8 | |||
Senior Discount Notes
On November 18, 2004, KI Holdings issued and sold $203.0 million aggregate principal amount at maturity ($125.5 million gross proceeds) 9 7/8% Senior Discount Notes. A portion of the cash proceeds was used to pay a $95 million dividend to KI Holdings stockholders. No cash interest is required to be paid on the Senior Discount Notes prior to November 15, 2009. The accreted value of each Discount Note will increase from the date of issuance until November 15, 2009, at a rate of 9 7/8% per annum compounded semiannually such that on November 19, 2009 the accreted value will equal $203 million, the principal amount due at maturity. Subsequent to November 19, 2009 cash interest on the Discount Notes will accrue and be payable semi-annually in arrears on May 15 and November 15 of each year, commencing on May 15, 2010. The Discount Notes are effectively subordinated to the Companys existing and future secured indebtedness, and are structurally subordinated to all of the existing and future indebtedness and other liabilities and preferred equity of the Companys subsidiaries.
Senior Secured Notes
In October 2003, Koppers Inc. issued $320 million of 9 7/8% Senior Secured Notes due 2013 (the Senior Secured Notes). Interest is payable semiannually in arrears on April 15 and October 15 of each year. The Senior Secured Notes are guaranteed, jointly and severally, on a senior secured basis by some of the Companys current and future subsidiaries.
The Senior Secured Notes and subsidiary guarantees are senior obligations of Koppers Inc. and its subsidiary guarantors, respectively, and are secured by a second priority lien on and security interest in substantially all of the assets owned by Koppers Inc. and its subsidiary guarantors that secure Koppers Inc.s obligations under its senior secured credit facility.
The Senior Secured Notes include customary covenants that restrict, among other things, the ability to incur additional debt, pay dividends or make certain other restricted payments, incur liens, merge or sell all or substantially all of the assets of Koppers Inc. or its subsidiaries or enter into various transactions with affiliates.
F-9
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
Revolving Credit Facility
The revolving credit facility provides for up to $100.0 million of availability at various interest rates. As of June 30, 2005, the Company had $36.2 million of unused revolving credit availability for working capital purposes after restrictions by various debt covenants and letter of credit commitments. As of June 30, 2005, $18.8 million of commitments were utilized by outstanding letters of credit.
The covenants related to the revolving credit facility include financial covenants that require Koppers Inc. to maintain certain financial ratios.
Term loans at June 30, 2005 consist of $2.5 million for Koppers China and $6.4 million for Koppers Europe related to the United Kingdom acquisition.
(8) Legal Proceedings
Product Liability Cases
Koppers Inc., along with other defendants, has been named as a defendant in 19 cases filed in state court in Pennsylvania and three cases filed in state court in Texas in which the plaintiffs claim they suffered a variety of illnesses (including cancer) as a result of exposure to one or more of the defendants products, including coal tar pitch and solvents. The first of these cases was filed in April 2000 and the most recent was filed in September 2005. The other defendants vary from case to case and include companies such as Beazer East, Inc., USX Corporation, Honeywell, Inc., Reilly Industries, Inc., Dow Chemical Company, Rust-Oleum Corporation, UCAR Carbon Company, Inc., Exxon Mobil Corporation, Crompton Corporation, SGL Carbon Corporation, Alcoa, Inc. Henkel Corporation, Univar USA, Inc. and PPG Architectural Finishes Inc. Plaintiffs complaints seek compensatory and punitive damages in unspecified amounts in excess of the minimum jurisdictional limits of the applicable courts. The cases are in the early stages of discovery. Therefore, no determination can currently be made as to the likelihood or extent of any liability to Koppers Inc. Although Koppers Inc. is vigorously defending these cases, there can be no assurance that an unfavorable resolution of these matters will not have a material adverse effect on the Companys business, financial condition, cash flows and results of operations.
Government Investigations
In late 2002 Koppers Inc. contacted the Canadian Competition Bureau (CCB) and offered its cooperation with respect to industry competitive practices concerning the production, supply and sales of coal tar pitch, naphthalene, creosote oil and carbon black feedstock. As a result of such cooperation, in April 2003 the CCB granted Koppers Inc. a provisional guarantee of immunity from fines under the Canadian Competition Act with respect to the supply and sale of coal tar pitch, naphthalene, creosote oil and carbon black feedstock prior to 2001. There have been no recent communications with the CCB. Similar investigations of industry competitive practices by the European Commission and the United States Department of Justice have been terminated. Although the CCB has not indicated that its investigation has been terminated, the Company does not currently anticipate any material adverse consequences from the CCBs investigation based on the lack of recent communication from the CCB in conjunction with the termination of the investigations by the European Commission and the United States Department of Justice.
In April 2005, the New Zealand Commerce Commission (the NZCC) filed a statement of claim in the High Court of New Zealand against a number of corporate and individual defendants, including Koppers Arch Wood Protection (NZ) Limited (KANZ), Koppers Arch Investments Pty Limited (Koppers Arch
F-10
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
Investments), Koppers Australia Pty Limited, TPL Limited, Nufarm Limited, Nufarm Australia Limited, Osmose New Zealand Limited, Osmose Australia Pty Limited and a number of current and former employees of such companies. This followed an investigation by the NZCC into the competitive practices of the wood preservative industry in New Zealand. The statement of claim contains a number of separate causes of action relating to alleged violations of the New Zealand Commerce Act of 1986 (the Act). The statement of claim seeks, among other things, (i) pecuniary penalties for each cause of action in an unspecified amount pursuant to the Act, (ii) injunctions restraining defendants from further anticompetitive conduct, (iii) orders barring the named individual defendants from certain future corporate positions and (iv) reimbursement of legal costs. The Act provides that the NZCC may seek pecuniary penalties against each corporate defendant for each cause of action not to exceed the higher of $NZ10,000,000 or three times the commercial gain from the contravention or if the commercial gain cannot be readily ascertained, 10% of the turnover of the corporate defendant and all interconnected companies. KANZ is seeking to cooperate with the NZCC and has engaged in settlement discussions with the NZCC. Although such settlement discussions are continuing, a settlement has not yet been reached. It is likely that penalties will be paid as a result of the proceedings. Such penalties could have a material adverse effect on the business, financial condition, cash flows and results of operations of those companies. Except as set forth above, the Company is not currently aware of any other claims (civil or governmental) related to competitive practices in New Zealand. Such other claims, if asserted and resolved unfavorably, could have a material adverse effect on the business, financial condition, cash flows and results of operations of KANZ and its interconnected companies.
Koppers Arch Wood Protection (Aust) Pty Limited (Koppers Arch Australia) has also made an application for leniency under the Australian Competition and Consumer Commissions (the ACCC) policy for cartel conduct. The ACCC has granted immunity to Koppers Arch Australia, subject to the fulfillment of certain conditions, such as, but not limited to, continued cooperation. If the conditions are not fulfilled, Koppers Arch Australia may be penalized for any violation of the competition laws of Australia. Such penalties, if assessed against Koppers Arch Australia, could have a material adverse effect on its business, financial condition, cash flows and results of operations. The Company is not currently aware of any civil claims related to competitive practices in Australia. Such civil claims, if asserted and resolved unfavorably, could have a material adverse effect on the business, financial condition, cash flows and results of operations of Koppers Arch Australia.
The Company has reserved $1.9 million for these penalties and believes that this represents the minimum of the potential range of losses. This amount is included in cost of sales.
KANZ and Koppers Arch Australia are majority-owned subsidiaries of Koppers Arch Investments, which is an Australian joint venture owned 51% by World-Wide Ventures Corporation (a subsidiary of the Company) and 49% by Hickson Nederland BV. KANZ and Koppers Arch Australia manufacture and market wood preservative products throughout New Zealand and Australia, respectively.
Pacific Century. On October 10, 2002, Koppers Timber Preservation Pty Ltd, a subsidiary of Koppers Australia, was named as a defendant in a breach of contract and negligence lawsuit filed by Pacific Century Production Pty Ltd in the Supreme Court of Queensland, Australia related to the sale of approximately 127,000 vineyard trellis posts. The Complaint claims that certain posts were defective in that they either had decay, excessive bark or were less than the minimum specified size. In addition, plaintiff alleges violations of the Australian Timber Utilization and Marketing Act. Plaintiff is seeking damages in the amount of AU$6.6 million (approximately US$5.0 million) for, among other things, the costs of removing and replacing such trellis posts. Plaintiff has also filed a lawsuit against the constructor of the vineyard trellises, which lawsuit has been consolidated with its claim against the Companys subsidiary. Koppers Australia has settled with Pacific Century and is engaged in settlement discussions with Taylors Contracting Services Pty. Ltd, the constructor of the
F-11
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
trellises; a provision of approximately AU$1.1 million (approximately US$0.8 million), has been made for this matter, of which AU$1.0 million (US$0.7 million) was provided in 2004.
Grenada. Koppers Inc., together with various co-defendants, has been named as a defendant in five toxic tort lawsuits in various state courts in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operations of a wood treating plant in Grenada, Mississippi (Grenada) which is owned by Koppers Inc. See Environmental and Other Liabilities Retained or Assumed by Others.
(9) Environmental and Other Matters
The Company is subject to federal, state, local and foreign laws and regulations and potential liabilities relating to the protection of the environment and human health and safety including, among other things, the cleanup of contaminated sites, the treatment, storage and disposal of wastes, the discharge of effluent into waterways, the emission of substances into the air and various health and safety matters. The Companys subsidiaries expect to incur substantial costs for ongoing compliance with such laws and regulations. The Companys subsidiaries may also face governmental or third-party claims, or otherwise incur costs, relating to cleanup of, or for injuries resulting from, contamination at sites associated with past and present operations. The Company accrues for environmental liabilities when a determination can be made that they are probable and reasonably estimable.
Environmental and Other Liabilities Retained or Assumed by Others
Koppers Inc. has agreements with former owners of certain of its operating locations under which the former owners retained or assumed and/or agreed to indemnify Koppers Inc. against certain environmental and other liabilities. The most significant of these agreements was entered into at Koppers Inc.s formation on December 28, 1988 (the Acquisition). Under the related asset purchase agreement between Koppers Inc. and Beazer East, subject to certain limitations, Beazer East retained the responsibility for and agreed to indemnify Koppers Inc. against certain liabilities, damages, losses and costs, including, with certain limited exceptions, liabilities under and costs to comply with environmental laws to the extent attributable to acts or omissions occurring prior to the Acquisition (the Indemnity). Beazer Limited unconditionally guaranteed Beazer Easts performance of the Indemnity pursuant to a guarantee (the Guarantee). Beazer Limited became a wholly owned indirect subsidiary of Hanson PLC on December 4, 1991. In 1998, Hanson PLC purchased an insurance policy under which the funding and risk of certain environmental and other liabilities relating to the former Koppers Company, Inc. operations of Beazer East (which includes locations purchased from Beazer East by Koppers Inc.) are underwritten by Centre Solutions (a member of the Zurich Group) and Swiss Re.
The Indemnity provides different mechanisms, subject to certain limitations, by which Beazer East is obligated to indemnify Koppers Inc. with regard to certain environmental and other liabilities and imposes certain conditions on Koppers Inc. before receiving such indemnification, including certain limitations regarding the time period as to which claims for indemnification can be brought. In July 2004, Koppers Inc. entered into an agreement with Beazer East to amend the December 29, 1988 asset purchase agreement to provide, among other things, for the continued tender of pre-closing environmental liabilities to Beazer East under the Indemnity through July 2019. As consideration for the agreement, Koppers Inc. agreed to pay Beazer East a total of $7.0 million in four installments over three years and to share toxic tort litigation defense costs arising from any sites acquired from Beazer East. The first two payments of $2 million each were made in July 2005 and 2004, respectively. Qualified expenditures under the Indemnity are not subject to a monetary limit.
Contamination has been identified at most of the manufacturing and other sites of the Companys subsidiaries. Three sites owned and operated by the Companys subsidiaries in the United States, as well as one former site, are listed on the National Priorities List promulgated under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended (CERCLA). The sites include the Gainesville,
F-12
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
Florida wood treating facility; the Galesburg, Illinois wood treating facility; the Florence, South Carolina wood treating facility; and the former Feather River, California wood treating facility. Currently, at the properties acquired from Beazer East (which include all of the National Priorities List sites and all but one of the sites permitted under the Resource Conservation and Recovery Act (RCRA)), substantially all investigative, cleanup and closure activities are being conducted and paid for by Beazer East pursuant to the terms of the Indemnity. In addition, other of the sites of the Companys subsidiaries are or have been operated under RCRA and various other environmental permits, and remedial and closure activities are being conducted at some of these sites.
To date, the parties that retained, assumed and/or agreed to indemnify the Companys subsidiaries against the liabilities referred to above, including Beazer East, have performed their obligations in all material respects. The Company believes that for the last three years amounts paid by Beazer East as a result of its environmental remediation obligations under the Indemnity have averaged in total approximately $11.6 million per year. If for any reason (including disputed coverage or financial incapability) one or more of such parties fail to perform their obligations and the Companys subsidiaries are held liable for or otherwise required to pay all or part of such liabilities without reimbursement, the imposition of such liabilities could have a material adverse effect on the Companys business, financial condition, cash flows and results of operations. Furthermore, the Company could be required to record a contingent liability on its balance sheet with respect to such matters, which could result in the Company having significant additional negative net worth.
Also, contamination has been detected at certain Australian facilities of the Companys subsidiaries. These sites include a tar distillation facility in Mayfield, NSW, Australia and its wood protection chemicals facility in Trentham, Victoria, Australia, which has been listed on the Victorian register of contaminated sites. The Companys total reserves include $1.7 million for the estimated remediation costs at these sites.
Grenada. Koppers Inc., together with various co-defendants (including Beazer East), has been named as a defendant in five toxic tort lawsuits in state court in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operation of the Grenada facility. The complaints allege that plaintiffs were exposed to harmful levels of various toxic chemicals, including creosote, pentachlorophenol and dioxin, as a result of soil, surface water and groundwater contamination and air emissions from the Grenada facility and, in four of the five state court cases, from an adjacent manufacturing facility operated by Heatcraft, Inc. In the state court actions, which include a total of approximately 225 plaintiffs, each plaintiff seeks compensatory damages from the defendants of at least $5 million for each of seven counts and punitive damages of at least $10 million for each of three counts. In the federal court action referred to as the Beck case, there were originally a total of approximately 110 plaintiffs. Pursuant to an Order granting defendants Motion to Sever, the Court dismissed the claims of 98 plaintiffs without prejudice to their right to refile their complaints. Each plaintiff in the Beck case seeks compensatory damages from the defendants in an unspecified amount and punitive damages of $20 million for each of four counts. In the federal court action referred to as the Ellis case, there are approximately 1,130 plaintiffs. Each plaintiff in the Ellis case seeks compensatory damages from the defendants of at least $5 million for each of seven counts and punitive damages of at least $10 million for each of three counts. The Mississippi Supreme Court recently granted Koppers Inc.s motions to transfer venue of four of the five state court cases to Grenada County, Mississippi (the fifth case was already filed in Grenada County) and to sever the claims of the plaintiffs. All of the state court cases which were not originally filed in Grenada County are in the process of being transferred to Grenada County. After such cases have been transferred to Grenada County, the stay of discovery in such cases will likely be lifted. Discovery in the federal court cases also has been stayed, except with respect to 12 plaintiffs in the Beck federal case. The Court ordered that the claims of the 12 Beck plaintiffs must be tried separately. The first of these trials is scheduled to commence on April 17, 2006. The remaining 11 trials are scheduled to commence at the rate of approximately one trial per calendar quarter beginning upon the conclusion of the first trial. Three plaintiffs in these cases have also filed a motion for injunctive relief contending that their properties are no longer habitable. They have requested remediation or, alternatively,
F-13
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
condemnation of their properties. Koppers Inc. is vigorously contesting the motion. Based on the experience of Koppers Inc. in defending previous toxic tort cases, the Company does not believe that the damages sought by the plaintiffs in the state court and federal court actions are supported by the facts of the cases. Although Koppers Inc. intends to vigorously defend these cases, there can be no assurance that an unfavorable resolution of this matter will not have a material adverse effect on the Companys business, financial condition, cash flows and results of operations.
Somerville. Koppers Inc. has been served with a putative class action lawsuit which was filed in June 2005 in federal court in Austin, Texas against it and other defendants including the Burlington Northern Santa Fe Railway Company, Monsanto Company, Dow Chemical Company and Vulcan Materials Company. The lawsuit alleges that several classes of past and present property owners and residents in the Somerville, Texas area numbering in excess of 2,500 have suffered property damage and risk of personal injury as a result of exposure to various chemicals from the operations of the Somerville, Texas wood treatment plant of Koppers Inc. The complaint seeks certification of these classes and further seeks to recover unspecified damages for alleged injuries to property, medical monitoring costs, punitive damages, remediation of contamination, injunctive relief, and attorneys fees and costs. The Company has not yet been served with process in this case. Although Koppers Inc. intends to vigorously defend this case, there can be no assurance that an unfavorable resolution of this matter will not have a material adverse effect on the Companys business, financial condition, cash flows and results of operations.
Stickney. The Illinois Environmental Protection Agency (IEPA) has requested that Koppers Inc. conduct a voluntary investigation of soil and groundwater at its Stickney, Illinois carbon materials and chemicals facility. The IEPA advised Koppers Inc. that it made such request as a result of a reported release of oil-like material from Koppers Inc.s property into an adjacent river canal. Koppers Inc. has agreed to conduct such investigation and intends to seek contribution and/or indemnification from third parties with respect to a portion of such costs.
Additionally, the United States Environmental Protection Agency (EPA) has issued a notice of violation to the Stickney plant alleging certain violations of the Clean Air Act relating to fugitive emissions. The EPA has proposed a fine of $146,000 plus an undetermined amount for stipulated penalties. The Company intends to cooperate with the EPA and is currently unable to estimate a range of loss, if any, regarding the stipulated penalties.
Other Environmental Matters
In October 1996, Koppers Inc. received a Clean Water Act information request from the U.S. Environmental Protection Agency (EPA). This information request asked for comprehensive information on discharge permits, applications for discharge permits, discharge monitoring reports and the analytical data in support of the reports and applications. EPA subsequently alleged that Koppers Inc. violated various provisions of the Clean Water Act. Koppers Inc. subsequently agreed, among other things, to a $2.9 million settlement, payable in three annual installments. The first two payments, totaling $1 million each, were made in April 2004 and 2003, respectively. The final payment of $0.9 million was made in April 2005.
In August 2005, Koppers Inc. received a similar Clean Water Act information request from Region 4 of the EPA. Region 4 encompasses six Company facilities. This information request asked for comprehensive information on discharge permits, applications for discharge permits, discharge monitoring reports and the analytical data in support of the reports and applications, as well as engineering studies and a limited number of specific inspection records. The Company intends to cooperate with the EPA, and is currently unable to estimate a range of loss, if any, regarding this matter.
Additionally, during an investigation Koppers Inc. initiated at the Companys Woodward Coke facility prior to its closure in January 1998, it was discovered that certain environmental records and reports related to the discharge of treated process water contained incomplete and inaccurate information. Corrected reports were
F-14
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
submitted to the State of Alabama and EPA, which resulted in a Complaint against Koppers Inc. by EPA alleging certain civil and criminal violations of applicable environmental laws. Koppers Inc. subsequently entered into a plea agreement and a related compliance agreement addressing this matter, which together provide, among other things, for the payment of a $2.1 million fine payable to the government and $0.9 million in restitution payable to the Black Warrior-Cahaba Rivers Land Trust in three equal annual installments beginning in December 2002. The plea of Koppers Inc. was entered in August 2002 and the sentencing occurred in December 2002. At the sentencing, the court, among other things, approved the terms of the plea agreement previously negotiated between Koppers Inc. and the EPA. The first two payments, totaling $1.0 million each, were made in December 2003 and 2002, respectively. The final payment of $1.0 million was completed in January 2005. A failure on the part of Koppers Inc. to comply with the terms of the compliance agreement, plea agreement and probation could lead to significant additional costs and sanctions, including the potential for suspension or debarment from governmental contracts.
In August 2005, the Pennsylvania Department of Environment Protection, or the PADEP, proposed a fine of $1.3 million related to alleged water discharge exceedances from a storm water sewer pipe at the Companys tar distillation facility in Clairton, Pennsylvania. The Company has proposed to undertake certain engineering steps at a cost of approximately $1.7 million to address this matter pursuant to a consent order it is currently discussing with the PADEP. The Company intends to cooperate with the PADEP to resolve this matter. The Company has not accrued any amount related to this matter pending the outcome of discussions with the PADEP.
(10) Comprehensive Income
Six Months Ended June 30, |
||||||||
2005 |
2004 |
|||||||
(In millions) | ||||||||
Net income |
$ | 4.8 | $ | 4.7 | ||||
Other comprehensive income (loss): |
||||||||
Unrealized currency translation (loss) |
(4.9 | ) | (5.4 | ) | ||||
Total comprehensive income (loss) |
$ | (0.1 | ) | $ | (0.7 | ) | ||
(11) Product Warranty Reserves
The Company accrues for product warranty reserves based on historical loss experience and sales of extended warranties on certain products. The following chart illustrates activity in these reserves:
Six Months Ended June 30, |
||||||||
2005 |
2004 |
|||||||
(In millions) | ||||||||
Beginning warranty reserve |
$ | 6.2 | $ | 5.7 | ||||
Warranty expense charged to reserve |
0.6 | 0.6 | ||||||
Cash expenditures for warranty claims |
(0.2 | ) | (0.3 | ) | ||||
Ending warranty reserve |
$ | 6.6 | $ | 6.0 | ||||
F-15
KI HOLDINGS INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
(Unaudited)
(12) Pension Expense
The following table provides the components of net periodic benefit cost for the six months ended June 30, 2005 and 2004:
Pension Benefits |
Other Benefits |
|||||||||||||||
2005 |
2004 |
2005 |
2004 |
|||||||||||||
(In millions) | (In millions) | |||||||||||||||
Components of net periodic benefit cost: |
||||||||||||||||
Service cost |
$ | 2.7 | $ | 3.1 | $ | 0.2 | $ | 0.1 | ||||||||
Interest cost |
5.9 | 6.6 | 0.5 | 0.3 | ||||||||||||
Expected return on plan assets |
(5.9 | ) | (5.9 | ) | | | ||||||||||
Amortization of prior service cost |
0.1 | 0.3 | (0.2 | ) | (0.1 | ) | ||||||||||
Amortization of loss |
1.4 | 1.3 | 0.1 | | ||||||||||||
Amortization of transition amounts |
(0.5 | ) | (0.3 | ) | | | ||||||||||
Curtailment charge |
| 0.2 | | | ||||||||||||
Net periodic benefit cost |
$ | 3.7 | $ | 5.3 | $ | 0.6 | $ | 0.3 | ||||||||
(13) Segment Information
The following table sets forth certain sales and operating data, net of all inter-segment transactions, for the Companys businesses for the periods indicated. Intersegment revenues for the six months ended June 30, 2005 and 2004 were $19.8 million and $16.6 million, respectively.
Six Months Ended June 30, |
||||||||
2005 |
2004 |
|||||||
(Dollars in millions) | ||||||||
Net sales (millions): |
||||||||
Carbon Materials & Chemicals |
$ | 301.4 | $ | 276.9 | ||||
Railroad & Utility Products |
196.9 | 200.0 | ||||||
Total |
$ | 498.3 | $ | 476.9 | ||||
Percentage of net sales: |
||||||||
Carbon Materials & Chemicals |
60.5 | % | 58.1 | % | ||||
Railroad & Utility Products |
39.5 | % | 41.9 | % | ||||
Total |
100.0 | % | 100.0 | % | ||||
Gross margin (after depreciation and amortization): |
||||||||
Carbon Materials & Chemicals |
15.4 | % | 14.1 | % | ||||
Railroad & Utility Products |
11.2 | % | 9.8 | % | ||||
Total |
13.8 | % | 12.3 | % | ||||
Operating profit (millions): |
||||||||
Carbon Materials & Chemicals |
$ | 23.4 | $ | 21.0 | ||||
Railroad & Utility Products |
12.4 | 11.1 | ||||||
All Other |
0.1 | (0.3 | ) | |||||
Total |
$ | 35.9 | $ | 31.8 | ||||
F-16
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors
KI Holdings Inc.
We have audited the accompanying consolidated balance sheets of KI Holdings Inc. as of December 31, 2004 and 2003, and the related consolidated statements of operations, stockholders (deficit), and cash flows for each of the three years in the period ended December 31, 2004. Our audits also included the financial statement schedule listed in the Index. These financial statements and schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Companys internal control over financial reporting. Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances but not for the purpose of expressing an opinion on the effectiveness of the Companys internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of KI Holdings Inc. at December 31, 2004 and 2003, and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2004, in conformity with U.S. generally accepted accounting principles. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects, the information set forth therein.
As explained in Note 1 to the consolidated financial statements, effective January 1, 2003 the Company adopted Statement of Financial Accounting Standards No. 143, Accounting for Asset Retirement Obligations.
/s/ ERNST & YOUNG LLP
Pittsburgh, Pennsylvania
February 4, 2005
F-17
CONSOLIDATED STATEMENT OF OPERATIONS
(In millions)
Years Ended December 31, | ||||||||||
2004 |
2003 |
2002 | ||||||||
Net sales |
$ | 952.5 | $ | 842.9 | $ | 776.5 | ||||
Operating expenses: |
||||||||||
Cost of sales |
798.4 | 726.0 | 659.5 | |||||||
Depreciation and amortization |
32.9 | 33.7 | 28.7 | |||||||
Selling, general and administrative |
56.8 | 55.6 | 44.0 | |||||||
Restructuring and impairment charges |
| 8.5 | | |||||||
Total operating expenses |
888.1 | 823.8 | 732.2 | |||||||
Operating profit |
64.4 | 19.1 | 44.3 | |||||||
Equity in earnings of affiliates |
0.3 | (0.1 | ) | | ||||||
Other income |
0.1 | 0.1 | 9.8 | |||||||
Income before interest expense, income tax provision and minority interest |
64.8 | 19.1 | 54.1 | |||||||
Interest expense |
38.5 | 37.7 | 22.9 | |||||||
Income (loss) before income tax provision and minority interest |
26.3 | (18.6 | ) | 31.2 | ||||||
Income tax provision (benefit) |
13.3 | (1.3 | ) | 13.8 | ||||||
Minority interest |
3.4 | 1.7 | 0.9 | |||||||
Income (loss) before cumulative effect of accounting change |
9.6 | (19.0 | ) | 16.5 | ||||||
Cumulative effect of accounting change: |
||||||||||
Asset retirement obligations, net of tax of $11.7 |
| (18.1 | ) | | ||||||
Net income (loss) |
$ | 9.6 | $ | (37.1 | ) | $ | 16.5 | |||
See accompanying notes.
F-18
CONSOLIDATED BALANCE SHEET
(In millions)
December 31, |
||||||||
2004 |
2003 |
|||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 41.8 | $ | 9.6 | ||||
Accounts receivable less allowance for doubtful accounts of $0.9 in 2004 and $1.4 in 2003 |
113.0 | 99.6 | ||||||
Inventories: |
||||||||
Raw materials |
79.9 | 58.1 | ||||||
Work in process |
4.4 | 4.3 | ||||||
Finished goods |
68.6 | 68.3 | ||||||
LIFO reserve |
(18.4 | ) | (13.2 | ) | ||||
Total inventories |
134.5 | 117.5 | ||||||
Deferred tax benefit |
10.3 | 8.9 | ||||||
Other |
7.6 | 8.1 | ||||||
Total current assets |
307.2 | 243.7 | ||||||
Equity in non-consolidated investments |
2.9 | 10.3 | ||||||
Fixed assets: |
||||||||
Land |
7.2 | 7.2 | ||||||
Buildings |
22.6 | 18.2 | ||||||
Machinery and equipment |
482.0 | 450.1 | ||||||
511.8 | 475.5 | |||||||
Less: accumulated depreciation |
(355.1 | ) | (324.5 | ) | ||||
Net fixed assets |
156.7 | 151.0 | ||||||
Goodwill |
38.4 | 36.5 | ||||||
Deferred tax benefit |
50.0 | 54.9 | ||||||
Other assets |
28.4 | 17.6 | ||||||
Total assets |
$ | 583.6 | $ | 514.0 | ||||
See accompanying notes.
F-19
KI HOLDINGS INC.
CONSOLIDATED BALANCE SHEET
(In millions except per share figures)
December 31, |
||||||||
2004 |
2003 |
|||||||
LIABILITIES AND STOCKHOLDERS (DEFICIT) |
||||||||
Current liabilities: |
||||||||
Accounts payable |
$ | 77.4 | $ | 63.8 | ||||
Accrued liabilities |
64.7 | 60.6 | ||||||
Revolving credit |
20.6 | | ||||||
Dividend payable |
| 25.0 | ||||||
Current portion of term loans |
2.5 | 8.0 | ||||||
Total current liabilities |
165.2 | 157.4 | ||||||
Long-term debt: |
||||||||
Revolving credit |
38.9 | 8.9 | ||||||
Term loans |
3.8 | 3.8 | ||||||
Senior Secured Notes due 2013 |
320.0 | 320.0 | ||||||
Senior Discount Notes due 2014 |
127.0 | | ||||||
Total long-term debt |
489.7 | 332.7 | ||||||
Product warranty and insurance reserves |
16.9 | 16.4 | ||||||
Accrued pension liabilities |
31.7 | 29.4 | ||||||
Other long-term liabilities |
37.6 | 47.9 | ||||||
Total liabilities |
741.1 | 583.8 | ||||||
Commitments and contingenciesSee Note 8 |
||||||||
Minority interest |
10.6 | 6.1 | ||||||
Common stock subject to redemption |
| 13.2 | ||||||
Stockholders equity (deficit): |
||||||||
Senior convertible preferred stock, $.01 par value; 10.0 shares authorized; 2.3 shares issued in 2004 and 2003 |
| | ||||||
Common stock, $.01 par value: 37.0 shares authorized, 0.8 shares issued in 2004 and 3.0 shares issued in 2003 |
| | ||||||
Capital in excess of par value |
10.7 | 15.8 | ||||||
Receivable from Director for purchase of common stock |
(0.6 | ) | (0.6 | ) | ||||
Retained (deficit) |
(172.9 | ) | (53.7 | ) | ||||
Accumulated other comprehensive income (loss): |
||||||||
Foreign currency translation adjustment |
13.6 | 8.0 | ||||||
Minimum pension liability, net of tax |
(17.6 | ) | (14.5 | ) | ||||
Total accumulated other comprehensive loss |
(4.0 | ) | (6.5 | ) | ||||
Treasury stock, at cost, 0.1 shares in 2004 and 2.1 shares in 2003 |
(1.3 | ) | (44.1 | ) | ||||
Total stockholders (deficit) |
(168.1 | ) | (89.1 | ) | ||||
Total liabilities and stockholders (deficit) |
$ | 583.6 | $ | 514.0 | ||||
See accompanying notes.
F-20
CONSOLIDATED STATEMENT OF CASH FLOWS
(In millions)
Years Ended December 31, |
||||||||||||
2004 |
2003 |
2002 |
||||||||||
Cash provided by (used in) operating activities: |
||||||||||||
Net income (loss) |
$ | 9.6 | $ | (37.1 | ) | $ | 16.5 | |||||
Adjustments to reconcile net income to net cash provided by operating activities: |
||||||||||||
Depreciation and amortization |
32.9 | 33.7 | 28.7 | |||||||||
Bad debt expense |
| 2.1 | 0.1 | |||||||||
Deferred income taxes |
5.1 | (8.9 | ) | 6.2 | ||||||||
Write-offs of deferred financing costs |
| 6.4 | | |||||||||
Equity income of affiliated companies, net of dividends received |
0.2 | 1.0 | 0.9 | |||||||||
Cumulative effect of accounting changes |
| 18.1 | | |||||||||
Restructuring and impairment |
(0.6 | ) | 8.4 | (3.4 | ) | |||||||
Change in reserves |
(14.1 | ) | (3.5 | ) | (3.9 | ) | ||||||
Non-cash interest expense |
1.5 | | | |||||||||
Other |
1.5 | (0.3 | ) | (0.1 | ) | |||||||
(Increase) decrease in working capital: |
||||||||||||
Accounts receivable |
(8.0 | ) | 2.3 | (7.0 | ) | |||||||
Inventories |
(12.2 | ) | (4.2 | ) | 7.2 | |||||||
Accounts payable |
4.9 | (10.0 | ) | 7.1 | ||||||||
Accrued liabilities and other working capital |
(2.3 | ) | 4.4 | (6.3 | ) | |||||||
Net cash provided by operating activities |
18.5 | 12.4 | 46.0 | |||||||||
Cash provided by (used in) investing activities: |
||||||||||||
Capital expenditures |
(21.2 | ) | (19.3 | ) | (19.7 | ) | ||||||
Other |
0.8 | 0.8 | 1.4 | |||||||||
Net cash used in investing activities |
(20.4 | ) | (18.5 | ) | (18.3 | ) | ||||||
Cash provided by (used in) financing activities, net of acquisitions: |
||||||||||||
Borrowings of revolving credit |
275.2 | 285.9 | 253.3 | |||||||||
Repayments of revolving credit |
(225.3 | ) | (311.0 | ) | (231.5 | ) | ||||||
Issuance of 9 7/8% Senior Secured Notes Due 2013 |
| 320.0 | | |||||||||
Issuance of 9 7/8% Senior Discount Notes Due 2014 |
125.5 | | | |||||||||
Redemption of 9 7/8% Senior Subordinated Notes Due 2007 |
| (175.0 | ) | | ||||||||
Borrowings on long-term debt |
| 75.0 | | |||||||||
Repayments on long-term debt |
(8.0 | ) | (116.7 | ) | (30.4 | ) | ||||||
Purchases of common stock |
(0.3 | ) | (9.0 | ) | (6.2 | ) | ||||||
Payment of deferred financing costs |
(5.6 | ) | (16.1 | ) | | |||||||
Dividends paid |
(127.9 | ) | (48.1 | ) | (9.8 | ) | ||||||
Net cash provided by (used in) financing activities |
33.6 | 5.0 | (24.6 | ) | ||||||||
Effect of exchange rates on cash |
0.5 | 1.2 | 1.2 | |||||||||
Net increase in cash and cash equivalents |
32.2 | 0.1 | 4.3 | |||||||||
Cash and cash equivalents at beginning of year |
9.6 | 9.5 | 5.2 | |||||||||
Cash and cash equivalents at end of year |
$ | 41.8 | $ | 9.6 | $ | 9.5 | ||||||
Supplemental disclosure of cash flows information: |
||||||||||||
Cash paid during the year for: |
||||||||||||
Interest |
$ | 32.8 | $ | 20.3 | $ | 22.3 | ||||||
Income taxes |
$ | 10.1 | $ | 8.9 | $ | 7.0 |
See accompanying notes.
F-21
CONSOLIDATED STATEMENT OF STOCKHOLDERS (DEFICIT)
(In millions except per share figures)
Convertible Preferred Stock |
Voting Common Stock |
Capital in Excess of Par Value |
Loan Receivable from Director |
|||||||||||
Balance at December 31, 2001 |
$ | | $ | | $ | 12.4 | $ | (0.6 | ) | |||||
Net income for 2002 |
| | | | ||||||||||
Foreign currency translation |
| | | | ||||||||||
Minimum pension liability adjustment, net of tax of $5.1 |
| | | | ||||||||||
Comprehensive income |
||||||||||||||
Net change in common stock subject to redemption |
| | | | ||||||||||
Options exercised, 0.1 shares |
| | 0.5 | | ||||||||||
Treasury stock purchases, 0.2 shares |
| | | | ||||||||||
Dividends paid ($2.85 per share) |
| | | | ||||||||||
Balance at December 31, 2002 |
$ | | $ | | $ | 12.9 | $ | (0.6 | ) | |||||
Net (loss) for 2003 |
| | | | ||||||||||
Foreign currency translation |
| | | | ||||||||||
Minimum pension liability adjustment, net of tax of $1.1 |
| | | | ||||||||||
Comprehensive income |
||||||||||||||
Net change in common stock subject to redemption |
| | | | ||||||||||
Options exercised, 0.2 shares |
| | 2.9 | | ||||||||||
Treasury stock purchases, 0.4 shares |
| | | | ||||||||||
Dividends declared ($23.46 per share) |
| | | | ||||||||||
Balance at December 31, 2003 |
$ | | $ | | $ | 15.8 | $ | (0.6 | ) | |||||
Net income for 2004 |
| | | |||||||||||
Foreign currency translation |
| | | |||||||||||
Minimum pension liability adjustment, net of tax of $2.0 |
| | | |||||||||||
Comprehensive income |
||||||||||||||
Net change in common stock subject to redemption |
| | 11.2 | | ||||||||||
Options exercised, 0.1 shares |
| | 2.8 | | ||||||||||
Treasury stock purchases, 0.1 shares |
| | | | ||||||||||
Treasury stock retired and cancelled |
| | (19.1 | ) | | |||||||||
Dividends declared ($33.85 per share) |
| | | | ||||||||||
Balance at December 31, 2004 |
$ | | $ | | $ | 10.7 | $ | (0.6 | ) | |||||
See accompanying notes.
F-22
KI HOLDINGS INC.
CONSOLIDATED STATEMENT OF STOCKHOLDERS (DEFICIT)
(In millions except per share figures)
Retained Earnings (Deficit) |
Accumulated Other Comprehensive Income (Loss) |
Comprehensive Income |
Treasury Stock |
Total Stockholders (Deficit) |
||||||||||||||||
Balance at December 31, 2001 |
$ | 40.6 | $ | (28.4 | ) | $ | (25.9 | ) | $ | (1.9 | ) | |||||||||
Net income for 2002 |
16.5 | | $ | 16.5 | | 16.5 | ||||||||||||||
Foreign currency translation |
| 9.7 | 9.7 | | 9.7 | |||||||||||||||
Minimum pension liability adjustment, net of tax of $5.1 |
| (8.3 | ) | (8.3 | ) | | (8.3 | ) | ||||||||||||
Comprehensive income |
$ | 17.9 | ||||||||||||||||||
Net change in common stock subject to redemption |
(0.8 | ) | | | (0.8 | ) | ||||||||||||||
Options exercised, 0.1 shares |
| | | 0.5 | ||||||||||||||||
Treasury stock purchases, 0.2 shares |
| | (6.7 | ) | (6.7 | ) | ||||||||||||||
Dividends paid ($2.85 per share) |
(9.8 | ) | | | (9.8 | ) | ||||||||||||||
Balance at December 31, 2002 |
46.5 | (27.0 | ) | (32.6 | ) | (0.8 | ) | |||||||||||||
Net (loss) for 2003 |
(37.1 | ) | | $ | (37.1 | ) | | (37.1 | ) | |||||||||||
Foreign currency translation |
| 22.6 | 22.6 | | 22.6 | |||||||||||||||
Minimum pension liability adjustment, net of tax of $1.1 |
| (2.1 | ) | (2.1 | ) | | (2.1 | ) | ||||||||||||
Comprehensive income |
$ | (16.6 | ) | |||||||||||||||||
Net change in common stock subject to redemption |
9.9 | | | 9.9 | ||||||||||||||||
Options exercised, 0.2 shares |
| | | 2.9 | ||||||||||||||||
Treasury stock purchases, 0.4 shares |
| | (11.5 | ) | (11.5 | ) | ||||||||||||||
Dividends declared ($23.46 per share) |
(73.0 | ) | | | (73.0 | ) | ||||||||||||||
Balance at December 31, 2003 |
$ | (53.7 | ) | $ | (6.5 | ) | $ | (44.1 | ) | (89.1 | ) | |||||||||
Net income for 2004 |
$ | 9.6 | $ | | $ | 9.6 | $ | | 9.6 | |||||||||||
Foreign currency translation |
| 5.6 | 5.6 | | 5.6 | |||||||||||||||
Minimum pension liability adjustment, net of tax of $2.0 |
| (3.1 | ) | (3.1 | ) | | (3.1 | ) | ||||||||||||
Comprehensive income |
$ | 12.1 | ||||||||||||||||||
Net change in common stock subject to redemption |
| | | 11.2 | ||||||||||||||||
Options exercised, 0.1 shares |
| | | 2.8 | ||||||||||||||||
Treasury stock purchases, 0.1 shares |
| | (2.2 | ) | (2.2 | ) | ||||||||||||||
Treasury stock retired and cancelled |
(25.9 | ) | | 45.0 | | |||||||||||||||
Dividends declared ($33.85 per share) |
(102.9 | ) | | | (102.9 | ) | ||||||||||||||
Balance at December 31, 2004 |
$ | (172.9 | ) | $ | (4.0 | ) | $ | (1.3 | ) | $ | (168.1 | ) | ||||||||
See accompanying notes.
F-23
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Significant Accounting Policies
Parent Company of Koppers Inc.
On November 12, 2004, KI Holdings Inc. (the Company or KI Holdings) was incorporated. On November 18, 2004, all of the common and preferred stock of Koppers Inc. was converted into shares of common and preferred stock of KI Holdings. In these financial statements, unless otherwise indicated or the context requires otherwise, when the terms Koppers, the Company, we, our or us, are used, they mean Koppers Inc., formerly known as Koppers Industries, Inc., and its subsidiaries on a consolidated basis for periods up until November 18, 2004 and KI Holdings Inc. (KI Holdings) and its subsidiaries on a consolidated basis for periods from and including November 18, 2004, when KI Holdings became the parent of Koppers. The use of these terms is not intended to imply that KI Holdings and Koppers are not separate and distinct legal entities. KI Holdings has no direct operations and no significant assets other than the stock of Koppers Inc. and $27.0 million of cash. It depends on the dividends from the earnings of Koppers Inc. and its subsidiaries to generate the funds necessary to meet its financial obligations, including payments of principal, interest, and other amounts on the Holdings Notes. The terms of Koppers Inc.s senior secured credit facility prohibit Koppers Inc. from paying dividends and otherwise transferring assets except for certain limited dividends. Further, the terms of the indenture governing the Koppers Inc.s Senior Secured Notes significantly restrict Koppers Inc. from paying dividends and otherwise transferring assets to KI Holdings. As of December 31, 2004 and 2003, dividends available to be declared based on covenant restrictions amounted to $45.2 million and $9.8 million, respectively.
Business
KI Holdings is a global integrated producer of carbon compounds and treated wood products for use in a variety of markets including the aluminum, railroad, specialty chemical, utility, rubber, and steel industries. The Companys business is managed as two business segments, Carbon Materials & Chemicals and Railroad & Utility Products.
The Companys Carbon Materials & Chemicals division is a supplier of a) carbon pitch, which is used primarily by the aluminum industry as a binder in the manufacture of anodes; b) phthalic anhydride (PAA), used in the manufacture of plasticizers, unsaturated polyester resins, alkyd resins and dye making; c) creosote and chemicals, used in the protection of timber against termites, fungal decay and weathering; d) carbon black (and carbon black feedstock), used in the production of rubber tires; and e) furnace coke, used in the manufacturing of steel.
The Companys Railroad & Utility Products division a) provides various products and services to railroads, including crossties (both wood and concrete), track and switch pre-assemblies and disposal services; b) supplies treated wood poles to electric and telephone utilities; and c) provides products to, and performs various wood treating services for, vineyards, construction and other commercial applications.
Basis of Financial Statements
The consolidated financial statements include the accounts of the Company and all majority-owned subsidiaries for which the Company is deemed to exercise control over operations. All significant intercompany transactions have been eliminated.
The Companys investments in 20% to 50% owned companies in which it has the ability to exercise significant influence over operating and financial policies are accounted for on the equity method. Accordingly, the Companys share of the earnings of these companies is included in the accompanying consolidated statement of operations.
Impact of Foreign Exchange Rates
The effect of changes in foreign exchange rates on net income for the years ended December 31, 2004, 2003, and 2002 was increases of approximately $1.7 million, $2.4 million, and $0.8 million, respectively.
F-24
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Use of Estimates
The preparation of the financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates.
Cash Equivalents
The Company considers all liquid investments with an original maturity of 90 days or less to be cash equivalents.
Accounts Receivable
The Company maintains allowances for doubtful accounts for estimated losses resulting from the inability of its customers to make required payments. In circumstances where the Company becomes aware of a specific customers inability to meet its financial obligations to Koppers, a specific reserve for bad debts is recorded against amounts due. If the financial condition of the Companys customers were to deteriorate, resulting in an inability to make payments, additional allowances may be required.
Inventories
In the United States, Carbon Materials & Chemicals (excluding furnace coke) and Railroad & Utility Products inventories are valued at the lower of cost, utilizing the last-in, first-out (LIFO) basis, or market. Inventories outside the U.S. are valued at the lower of cost, utilizing the first-in, first-out (FIFO) basis, or market. Market represents replacement cost for raw materials and net realizable value for work in process and finished goods. LIFO inventories constituted approximately 59% and 55% of the first-in, first-out (FIFO) inventory value at December 31, 2004 and 2003, respectively.
Revenue Recognition
The Company recognizes revenue from product sales at the time of shipment or when title passes to the customer. KI Holdings recognizes revenue related to the procurement of certain untreated railroad crossties upon transfer of title, which occurs upon delivery to the plant and acceptance by the customer. Service revenue, consisting primarily of wood treating services, is recognized at the time the service is provided. Shipping and handling costs are included as a component of cost of sales.
Investments
The following describes activity related to the Companys significant equity investments as included in the consolidated statement of operations as of and for each of the years ended December 31:
KSA Limited Partnership (KSA)
The Company holds a 50% investment in KSA, a concrete crosstie operation located in Portsmouth, Ohio.
Equity Income |
Dividends Received | |||||
(In millions) | ||||||
2004 |
$ | 0.3 | $ | 0.5 | ||
2003 |
0.5 | 0.9 | ||||
2002 |
0.6 | 0.8 |
F-25
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Koppers (China) Carbon & Chemical Co. Ltd. (Koppers China)
The Company holds a 60% ownership interest in Koppers China but accounted for this investment under the equity method prior to January 1, 2004 as described below.
Equity Income |
Dividends Received | ||||||
(In millions) | |||||||
2003 |
$ | (0.6 | ) | $ | 0.0 | ||
2002 |
(0.6 | ) | 0.0 |
In 1999 the Company entered into a joint venture agreement with Tangshan Iron & Steel Co. (TISCO) to rehabilitate and operate a tar distillation facility in China. The joint venture agreement also includes a tar supply contract with TISCO, which serves to ensure a long-term supply of coal tar products in the Companys Australasian markets. The joint venture, Koppers (China) Carbon and Chemical Co., Limited (Koppers China) is 60% owned by the Company and began production of coal tar products in 2001. Contributions of cash, engineering services and acquisition costs for the joint venture total $10.5 million at December 31, 2004.
In June 2001 the Company entered into an agreement with TISCO whereby TISCO assumed control of Koppers China through December 31, 2003. During this period TISCO bore all responsibility for the operations and management of the facility, as well as the net income or loss, except for Koppers Inc.s pro rata share of depreciation, amortization and income taxes for the joint venture. Accordingly, the Company changed its method of accounting from consolidation to the equity method effective June 2001 to reflect this change in its ability to control Koppers China. The Company chose to delay development of the carbon pitch export market due to the restructuring of the North American aluminum smelting capacity. In the interim, TISCO assumed responsibility for the joint venture to develop the domestic Chinese market. TISCO has guaranteed a bank loan of Koppers China; the Company has issued a cross guarantee to TISCO in the amount of approximately $1.5 million, representing 60% of the loan amount. The equity losses for 2003 and 2002 as noted above reflect the Companys pro rata share of depreciation, amortization and income taxes for each respective period.
Beginning January 1, 2004 the Company assumed operating control of Koppers China and therefore began to consolidate this entity in the first quarter of 2004. For the year ended December 31, 2004 the Companys consolidated results include sales and net income of $25.5 million and $2.7 million, respectively.
Depreciation
Buildings, machinery, and equipment are recorded at purchased cost and depreciated over their estimated useful lives (5 to 20 years) using the straight-line method. Depreciation expense for the years ended December 31, 2004, 2003 and 2002 amounted to $31.8 million, $31.6 million and $25.9 million, respectively.
Accrued Insurance
The Company is insured for property, casualty and workers compensation insurance up to various stop loss coverages. Losses are accrued based upon the Companys estimates of the liability for the related deductibles for claims incurred using certain actuarial assumptions followed in the insurance industry and based on Company experience. Losses accrued at December 31, 2004, 2003 and 2002 amounted to $13.3 million, $12.9 million and $12.9 million, respectively.
Disclosures About Fair Value of Financial Instruments
Cash and short-term investments: The carrying amount approximates fair value because of the short maturity of those instruments.
F-26
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Long-term debt: The fair value of the Companys long-term debt is estimated based on the quoted market prices for the same or similar issues or on the current rates offered to the Company for debt of the same remaining maturities. The fair values of the revolving credit facilities and term loans approximate carrying value due to the variable rate nature of these instruments. The fair value of the Senior Discount Notes due 2014 (based on trading activity) at December 31, 2004 was $129.9 million. The fair value of the Senior Secured Notes due 2013 (based on trading activity) at December 31, 2004 and 2003 was $364.8 million and $353.6 million, respectively.
Research and Development
Research and development costs, which are included in selling, general and administrative expenses, amounted to $2.2 million for 2004, $2.3 million for 2003 and $2.9 million for 2002.
Goodwill
Goodwill is the excess of the acquisition cost of businesses over the fair value of the identifiable net assets acquired. In June 2001 the Financial Accounting Standards Board issued Statements of Financial Accounting Standards No. 141, Business Combinations, and No. 142, Goodwill and Other Intangible Assets, effective for fiscal years beginning after December 15, 2001. Under the rules, goodwill is no longer amortized but is subject to annual impairment tests in accordance with the Statements. Other intangible assets with definite lives continue to be amortized over their useful lives. The Company applied the rules on accounting for goodwill beginning in the first quarter of 2002. During 2004 the Company performed the required impairment tests of goodwill as of November 30, 2004 and determined that there is no impairment. Activity related to goodwill for the last three years consisted of the following: (i) for 2004, the balance increased from $36.5 million to $38.4 million as the result of $1.9 million of foreign currency effect; (ii) for 2003, the balance increased from $31.5 million to $36.5 million as the result of $5.0 million of foreign currency effect; and (iii) for 2002, the balance increased from $29.4 million to $31.5 million as a result of $2.1 million of foreign currency effect.
Derivatives
Forward Exchange Contracts. The Company economically hedges certain firm commitments denominated in foreign currencies for periods up to twelve months, depending on the anticipated settlement dates of the related transactions. Forward exchange contracts are utilized to hedge these transactions, and all such contracts are marked to market with the recognition of a gain or loss at each reporting period. Therefore, at December 31, 2004 and 2003 there were no deferred gains or losses on hedging of foreign currencies. The fair value of these derivatives at December 31, 2004 and 2003 was $0.1 million and $0.3 million, respectively, and is included in other current assets. For the year ended December 31, 2004 there were no net gains or losses on forward exchange contracts, and, for the years ended December 31, 2003 and 2002 $0.2 million and $0.0 million, respectively, of losses on forward exchange contracts are included in cost of sales. Realized foreign exchange gains for the years ended December 31, 2004, 2003 and 2002 amounted to $0.4 million, $0.3 million and $0.1 million, respectively.
Interest Rate Swap. In January 2004 the Company entered into an interest rate swap agreement for $50 million of the Senior Secured Notes in order to protect a portion of the debt against changes in fair value due to changes in the benchmark interest rate. The agreement is designed to receive fixed 9.875% and pay floating six-month LIBOR rates plus a spread of 5.395% with semiannual settlements through October 2013. Changes in the fair value of the interest rate swap are expected to offset changes in the fair value of the Senior Secured Notes. The swap is being accounted for as a fair value hedge and has been determined to have no ineffectiveness. The effect of the swap for the year ended December 31, 2004 was a reduction in interest expense of approximately $1.3 million. The fair value of the swap agreement at December 31, 2004 was a liability of $0.9 million.
F-27
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Environmental Liabilities
The Company accrues for environmental liabilities when a determination can be made that they are probable and reasonably estimable. Total environmental reserves at December 31, 2004 and 2003 were approximately $4.7 million and $7.5 million, respectively, which include provisions primarily for fines and soil remediation. The reduction in reserves relates primarily to the payment of environmental fines in the U.S. and removal and disposal of hazardous waste in Europe.
Product Warranty Reserves
The Company accrues for product warranty reserves based on historical loss experience and sales of extended warranties on certain products. The following chart illustrates activity in these reserves (millions):
2004 |
2003 |
2002 |
||||||||||
Warranty reserve beginning of year |
$ | 5.7 | $ | 5.3 | $ | 5.5 | ||||||
Warranty expense charged to income |
1.1 | 0.9 | 0.8 | |||||||||
Cash expenditures for warranty claims |
(0.6 | ) | (0.5 | ) | (1.0 | ) | ||||||
Warranty reserve end of year |
$ | 6.2 | $ | 5.7 | $ | 5.3 | ||||||
Stock-Based Compensation
In August 2004 the Company granted 135,000 restricted stock units to certain officers, of which 20% vested August 31, 2004. The remaining units will vest annually at a rate of 20% per year. The Company recorded $0.7 million of compensation expense for the vesting of restricted stock grants and the issuance of 8,000 shares of common stock to certain officers during 2004.
The Company accounts for stock option grants in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and, accordingly, recognizes no compensation expense for stock option grants since all options granted had an exercise price equal to the fair value of the underlying stock on the date of grant. The following table illustrates the impact on earnings and earnings per share if the Company had accounted for all outstanding option grants according to the fair value recognition provisions of SFAS No. 123, Accounting for Stock-Based Compensation:
Years Ended December 31, | ||||||||||
2004 |
2003 |
2002 | ||||||||
(In millions) | ||||||||||
Net income (loss), as reported |
$ | 9.6 | $ | (37.1 | ) | $ | 16.5 | |||
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects |
0.1 | 0.1 | 0.1 | |||||||
Pro forma net income (loss) |
$ | 9.5 | $ | (37.2 | ) | $ | 16.4 | |||
The fair value for options granted in 2002 was estimated using a Black-Scholes option pricing model with the following weighted-average assumptions: risk-free interest rate of 5.0%; dividend yield of 5.0%; volatility factor of .22; and an expected option life of 5 years.
Reclassification
Certain amounts in the prior years consolidated financial statements have been reclassified to conform to the current year presentation. Such reclassification had no effect on net income.
F-28
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Impact of Other Recently Issued Accounting Guidance
In March 2005, the Financial Accounting Standards Board issued Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations (FIN No. 47). FIN No. 47 clarifies that the term conditional obligation as used in SFAS No. 143, Accounting for Asset Retirement Obligations, refers to a legal obligation to perform an asset retirement activity in which the timing and (or) method of settlement are conditional on a future event that may or may not be within the control of the entity. FIN No. 47 requires that the uncertainty about the timing and (or) method of settlement of a conditional asset retirement obligation be factored into the measurement of the liability when sufficient information exists. FIN No. 47 also clarifies when an entity would have sufficient information to reasonably estimate the fair value of an asset retirement obligation. FIN No. 47 is effective for fiscal years ending after December 15, 2005. The Company has not yet determined the impact, if any, of the adoption of FIN No. 47 on its financial statements.
In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payments (SFAS 123R). SFAS 123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the income statement based on their fair values. The Company is required to adopt the new standard in the first interim period beginning after June 15, 2005. the Company has not yet determined the impact, if any, of the adoption of SFAS 123R on its financial statements.
In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets, an amendment of APB Opinion 29 (SFAS 153). SFAS 153 requires that exchanges of nonmonetary assets be measured based on the fair values of the assets exchanged, and eliminates the exception to this principle under APB Opinion 29 for exchanges of similar productive assets. The Company is required to adopt the new standard in the first interim period beginning after June 15, 2005. The Company does not expect the adoption of SFAS 153 to have a material effect on its financial statements.
In December 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4 (SFAS 151). SFAS 151 clarifies that abnormal amounts of idle facility expense, freight, handling costs, and wasted materials should be recognized as current-period charges and requires the allocation of fixed production overheads to inventory based on the normal capacity of the production facilities. The Company is required to adopt the new standard in the fiscal year beginning after June 15, 2005. The Company has not yet determined the impact, if any, of the adoption of SFAS 151 on its financial statements.
American Jobs Creation Act of 2004. In October 2004, the American Jobs Creation Act of 2004 (the AJCA) was signed into law. The AJCA allows companies to repatriate earnings from foreign subsidiaries at a reduced U.S. tax rate. The FASB issued FASB Staff Position 109-1 to provide guidance on the application of SFAS No. 109, Accounting for Income Taxes, and FASB Staff Position 109-2 to provide accounting and disclosure guidance for the repatriation provision. The Company is evaluating the consequences of repatriating up to $3 million with a related range of income tax effects that cannot be reasonably estimated as of the time of issuance of these financial statements. The Company expects to complete its review by December 31, 2005, and will recognize the income tax effect, if any, in the period when a decision whether to repatriate is made.
In May 2004, the FASB issued Staff Position No. 106-2, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (FSP 106-2). This Act was signed into law by the President on December 8, 2003 and introduces a prescription drug benefit plan under Medicare Part D as well as a federal subsidy to sponsors of retiree health benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. FSP 106-2 provides guidance on how companies should account for the impact of the Act on their postretirement health care plans. To encourage employers to retain or provide postretirement drug benefits, beginning in 2006 the federal government will provide non-taxable subsidy payments to employers that sponsor prescription drug benefits to retirees that are actuarially equivalent to the
F-29
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Medicare benefit. FSP 106-2 is effective for interim or annual financial statements beginning after June 15, 2004. The Company has determined that the benefits provided under its plans are not actuarially equivalent to Medicare Part D. Therefore, the Act has been determined to have no impact on the net periodic postretirement benefit cost included in the financial statements.
In December 2003, the FASB issued SFAS No. 132 (revised 2003), Employers Disclosures About Pensions and Other Postretirement Benefits, an amendment of SFAS Nos. No. 87, 88 and 106, and a revision of SFAS Statement No. 132. This statement requires additional disclosure about the assets, obligations, cash flow and net periodic benefit cost of defined benefit pension plans and other postretirement benefit plans. This statement also requires interim disclosure of the net periodic benefit cost and actual or expected employer contributions. The standard is effective for fiscal years ending after December 15, 2003 and interim periods beginning after December 15, 2003. The Company has adopted SFAS No. 132 by adding the required disclosures, which can be found in Note 5 to these financial statements.
In May 2003, FASB issued SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity, effective for the fiscal period beginning after December 15, 2003. SFAS No. 150 establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. To the extent that the Company is required to purchase shares of common stock, the adoption of SFAS No. 150 required the Company to classify common stock subject to redemption as a liability as of January 1, 2004. Prospectively, changes in the liability with the exception of redemptions will be included in pre-tax income.
Prior to February 27, 2004 the Companys stockholders agreement required the Company to redeem shares of common stock owned by officers, directors and the Companys current and former employees (Management Investors) upon a Management Investors ceasing for any reason to be employed by the Company. On February 27, 2004 the stockholders agreement was amended to make the redemption of common stock from such Management Investors at the Companys option.
The initial adoption of SFAS No. 150 resulted in the recognition of a liability in the amount of $13.2 million for shares with a mandatory redemption requirement. At December 31, 2004 after giving effect to the amendment to the Stockholders Agreement as noted above, the remaining liability was $0.8 million based on prior commitments to redeem shares. Due to the amendment, $11.2 million was reclassified to capital in excess of par value to reflect the elimination of the mandatory redemption requirement.
Asset Retirement Obligations. Effective January 1, 2003 the Company changed its method of accounting for asset retirement obligations in accordance with SFAS No. 143, Accounting for Asset Retirement Obligations. Previously, the Company had not been recognizing amounts related to asset retirement obligations. Under the new accounting method, the Company now recognizes asset retirement obligations in the period in which they are incurred if a reasonable estimate of a fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset.
F-30
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The Company recognizes asset retirement obligations for i) the removal and disposal of residues; ii) dismantling of certain tanks required by governmental authorities; iii) cleaning and dismantling costs for owned rail cars; and iv) cleaning costs for leased rail cars and barges. The following table describes changes to the Companys asset retirement obligation liability at December 31, 2004 and 2003:
December 31, |
||||||||
2004 |
2003 |
|||||||
Asset retirement obligation at beginning of year |
$ | 34.9 | $ | | ||||
Liability recognized in transition |
| 33.4 | ||||||
Accretion expense |
2.2 | 2.4 | ||||||
Effect of fixed asset additions |
| 0.9 | ||||||
Acceleration of obligations due to restructuring |
| 4.7 | ||||||
Gain on settlement of obligations |
(1.7 | ) | | |||||
Expenses incurred |
(7.3 | ) | (6.5 | ) | ||||
Asset retirement obligation at end of year |
$ | 28.1 | $ | 34.9 | ||||
The cumulative effect of the change on prior years resulted in a charge to income of $18.1 million, net of income taxes of $11.7. The pro forma effects of the application of SFAS No. 143 as if the Statement had been adopted on January 1, 2002 (rather than January 1, 2003) would have resulted in a reduction of $1.3 million to net income for the twelve months ended December 31, 2002.
The pro forma asset retirement obligation liability balance if Statement No. 143 had been adopted on January 1, 2002 (rather than January 1, 2003) would have been $31.1 million.
In January 2003, the FASB issued Interpretation No. 46, Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51 (FIN No. 46). FIN No. 46 requires certain variable interest entities to be consolidated by the primary beneficiary of the entity if the equity investors in the entity do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. In December 2003, FASB issued a revision to FIN No. 46; for the Company, the revised provisions of FIN No. 46 must be applied for the first interim or annual period beginning after December 15, 2004. The Company does not expect that the adoption of FIN No. 46 will have a material impact on its financial position, cash flows or results of operations.
In April 2002, the FASB issued SFAS No. 145, Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13, and Technical Corrections, effective for fiscal years beginning after June 15, 2002. For most companies, SFAS No. 145 will require gains and losses on extinguishments of debt to be classified as income or loss from continuing operations rather than as extraordinary items as previously required under SFAS No. 4. Extraordinary treatment will be required for certain extinguishments as provided in APB Opinion No. 30. SFAS No. 145 also amends SFAS No. 13 to require that certain modifications to capital leases be treated as a sale-leaseback and modifies the accounting for subleases when the original lessee remains a secondary obligor (or guarantor). In addition, the FASB rescinded SFAS No. 44, which addressed the accounting for intangible assets of motor carriers and made numerous technical corrections. The Companys adoption of SFAS No. 145 resulted in charges of $12.2 million during 2003 to income from continuing operations for costs related to extinguishment of debt rather than as an extraordinary item.
2. Restructuring and Impairment Charges
Restructuring and impairment charges for 2003 totaled $8.5 million. During the fourth quarter of 2003 the Company determined that capacity rationalization was required in its U.S. Carbon Materials & Chemicals
F-31
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
business to increase competitiveness. Accordingly, in December 2003 the Company ceased production at its carbon materials facility in Woodward, Alabama, resulting in a restructuring charge to fourth quarter pre-tax income of $3.1 million. Additionally, during the fourth quarter of 2003 the Company concluded that its carbon materials port operation in Portland, Oregon was an impaired facility based on its current and long-term economic prospects as a result of recent negotiations with a significant customer. The impairment charge for this facility resulted in a charge to fourth quarter pre-tax income of $3.1 million. The Company also incurred a $1.0 million charge for the impairment of certain storage tanks which have been permanently idled due to reduced demand for carbon materials products in U.S. markets. In September 2003, the Company closed its Logansport, Louisiana wood treating plant due to deteriorating local market conditions and their impact on volumes and profitability. The closure resulted in a $1.3 million restructuring charge in the third quarter.
Total restructuring and impairment charges consisted of cash charges of $0.7 million for severance and non-cash charges of $7.8 million primarily for write downs of fixed assets.
At December 31, 2004 all of the cash charges had been expended and there were no remaining reserves.
As a result of these restructuring programs, during 2003 the Company incurred additional related charges including $4.7 million of accelerated asset retirement obligations charged to cost of sales, $1.4 million of freight contract settlement charged to cost of sales and $0.4 million of severance charged to selling, general and administrative expense.
3. Debt
December 31, | ||||||
2004 |
2003 | |||||
(In millions) | ||||||
Revolving credit |
$ | 59.5 | $ | 8.9 | ||
Term loans |
6.3 | 11.8 | ||||
Senior Secured Notes due 2013 |
320.0 | 320.0 | ||||
Senior Discount Notes due 2014 |
127.0 | | ||||
$ | 512.8 | $ | 340.7 | |||
Senior Discount Notes
On November 18, 2004, KI Holdings issued and sold $203.0 million aggregate principal amount at maturity ($125.5 million gross proceeds) 9 7/8% Senior Discount Notes due 2014 (the Discount Notes). A portion of the cash proceeds was used to pay a $95 million dividend to KI Holdings stockholders. As of December 31, 2004, fees and expenses for the transaction amounted to approximately $4.2 million. The remainder has been retained for general corporate purposes, which could include dividends, acquisitions, or working capital requirements. No cash interest is required to be paid prior to November 15, 2009. The accreted value of each Discount Note will increase from the date of issuance until November 15, 2009, at a rate of 9 7/8% per annum compounded semiannually such that on November 19, 2009 the accreted value will equal $203 million, the principal amount due at maturity. Subsequent to November 19, 2009 cash interest on the Discount Notes will accrue and be payable semi-annually in arrears on May 15 and November 15 of each year, commencing on May 15, 2010. The Discount Notes are effectively subordinated to the Companys existing and future secured indebtedness, and is structurally subordinated to all of the existing and future indebtedness and other liabilities and preferred equity of the Companys subsidiaries. KI Holdings has no direct operations and no significant assets other than cash remaining from the proceeds of the Senior Discount Notes and the stock of Koppers Inc. It depends on the
F-32
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
dividends from the earnings of Koppers Inc. and its subsidiaries to generate the funds necessary to meet its financial obligations, including payments of principal, interest, and other amounts on the Holdings Notes. The terms of Koppers Inc.s senior secured credit facility prohibit Koppers Inc. from paying dividends and otherwise transferring assets except for certain limited dividends. Further, the terms of the indenture governing the Koppers Inc.s Senior Secured Notes significantly restrict Koppers Inc. from paying dividends and otherwise transferring assets to KI Holdings.
October 2003 Refinancing
In October 2003, Koppers Inc. issued $320 million of 9 7/8% Senior Secured Notes due 2013 (the Senior Secured Notes), with a portion of the proceeds from the Senior Secured Notes used to redeem $175 million of senior subordinated notes due 2007 (the 2007 Notes). The October refinancing also included an amendment to the existing senior secured credit facility, providing for a reduction in the term loan to $10.0 million, due in quarterly installments through November 2004. As a result of the refinancing, approximately $5.0 million of deferred financing costs associated with the 2007 Notes was written off to interest expense when the 2007 Notes were called on December 1, 2003. Additionally, the Company paid a $5.8 million call premium on the 2007 Notes which is reflected in interest expense.
May 2003 Refinancing
In May 2003, the Company refinanced substantially all of its bank debt, incurring fees and expenses of approximately $3.8 million. The new credit facilities provided for term loans of $75.0 million and a revolving credit facility of up to $100.0 million. As part of the October 2003 refinancing the senior secured credit facility was amended, resulting in all but $10.0 million of the term loan being repaid and $1.4 million of related deferred financing costs being written off to interest expense. At December 31, 2004 the term loan had been repaid and $49.8 million of the revolving credit facility was outstanding, of which $20.6 million is classified as a current obligation. The senior secured credit facility is for a period of four years, and the loans are secured by substantially all of Koppers Inc.s assets, with revolving credit availability based on receivables and inventory as well as the attainment of certain ratios and covenants.
The revolving credit facility under the credit facilities provides for interest at variable rates. At December 31, 2004 and 2003 the effective rate on the revolving credit facility was 4.1% and 3.4%, respectively.
Substantially all of Koppers Inc.s assets, including the assets of significant subsidiaries other than Koppers Europe, are pledged as collateral for the credit facilities. The credit facilities contain certain covenants that limit capital expenditures by the Company and restrict its ability to incur additional indebtedness, create liens on its assets, enter into leases, pay dividends and make investments or acquisitions. In addition, such covenants give rise to events of default upon the failure by the Company to meet certain financial ratios.
Monessen Transaction
As part of the Monessen Transaction (as defined and described in Note 6), the Company executed a $5.0 million loan that is scheduled to be repaid at an interest rate of 16% based on the cash flows of the coke operations. The outstanding balance on this loan at December 31, 2004 amounted to $3.8 million.
A subsidiary of Koppers Australia has a loan outstanding in the amount of $9.0 million at December 31, 2004 which is classified as revolving credit. There is no specified repayment period for this loan.
Koppers China has a loan outstanding in the amount of $2.5 million at December 31, 2004 which is classified as current due to the intent to renew the loan during 2005.
F-33
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
At December 31, 2004 the aggregate debt maturities for the next five years are as follows (in millions):
2005 |
$ | 23.1 | |
2006 |
3.8 | ||
2007 |
29.9 | ||
2008 |
| ||
2009 |
|
At December 31, 2004 the Company had $18.9 million of standby letters of credit outstanding, all of which expire within one year.
Deferred financing costs associated with the credit facilities, the issuance of the Discount Notes, and the issuance of Senior Secured Notes totaled $20.5 million and are being amortized over the life of the related debt. Deferred financing costs (net of accumulated amortization of $2.7 million at December 31, 2004, $1.9 million at December 31, 2003 and $10.0 million at December 31, 2002) were $17.8 million, $14.2 million and $6.5 million at December 31, 2004, 2003 and 2002, respectively, and are included in other assets. The refinancing activities during 2003 resulted in the write-off of deferred financing costs of $6.4 million.
4. Stock Activity
In November 2004, all of the common and preferred stock of Koppers Inc. was converted on a one-for-one basis for shares of common and preferred stock of KI Holdings Inc. Additionally, in December 2004 all of the treasury stock of Koppers Inc. was retired and cancelled. When the common and preferred stock of Koppers Inc. was converted into common and preferred stock of KI Holdings Inc., the stockholders agreement of Koppers Inc. was amended to provide for the transfer of the terms and conditions of the stockholders agreement from Koppers Inc. to KI Holdings Inc.
Stock Purchases by Directors/Restricted Stock Grants to Senior Management
In August 2004 three members of the Companys board of directors each purchased 5,000 shares of Koppers Inc. common stock at the current fair value. Additionally, in August 2004 Koppers Inc. granted 135,000 restricted stock units to certain officers, of which 20% vested August 31, 2004. The remaining units vest annually at a rate of 20% per year. The Company recorded $0.7 million of compensation expense for the vesting of restricted stock grants and the issuance of 8,000 shares of common stock to certain officers during 2004.
Common Stock Subject to Redemption
At December 31, 2004, 2003 and 2002 the maximum redemptions that could be paid under the Companys stockholders agreement, subject to existing debt covenants, were $0.8 million, $13.2 million and $23.1 million, respectively. The value of shares subject to redemption under the terms of the stockholders agreement was previously segregated from other common stock on the face of the balance sheet. There were approximately 0.1 million shares of common stock at December 31, 2004 subject to the redemption provisions of the Stockholders Agreement; the Company had committed to redeem these shares prior to the effectiveness of the amendment eliminating the mandatory redemption provision. The remaining liability is classified as accrued liabilities and other long-term liabilities on the balance sheet at December 31, 2004.
Prior to the reduction to zero in 2004 as a result of the adoption of SFAS No. 150, common stock subject to redemption decreased by $9.9 million in 2003 and increased by $0.8 million in 2002. Changes in this balance reflected retiree redemptions, revaluations and new shares issued as a result of stock option exercises.
F-34
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
In each of 2003 and 2002 the Company redeemed 25% of a Directors shares at the respective fair values for a total of approximately $0.7 million each year.
In October 1999, a Director of the Company purchased 55,294 shares of common stock of the Company for $0.9 million; 35,294 of the shares were financed through an interest-free loan from the Company in the amount of $0.6 million due in 2009. The shares related to the loan were restricted and vested at a rate of 20% per year. At December 31, 2004 all of such shares were vested. In the event that the Director no longer serves on the board of directors, the loan must be repaid.
Senior Convertible Preferred Stock
In November 2004 the preferred stock of Koppers Inc. was exchanged for preferred stock of KI Holdings Inc.
The senior convertible preferred stock (preferred stock) has voting rights (except as noted below) and dividend rights equal to common stock, and has a liquidation preference equal to par value ($.01 per share). The preferred stock is convertible into common stock at any time on a one-for-one basis. The holders of the preferred stock vote as a separate series from all other classes of stock, and are entitled to elect a majority of the board of directors of KI Holdings.
Dividends
In 2004, 2003 and 2002 the Koppers Inc. paid cash dividends of $10.86, $15.46 and $2.85 per share, respectively, to common and preferred shareholders. In December 2003 Koppers Inc. declared a cash dividend of $25 million ($8.00 per share) which was paid in January 2004. Koppers Inc. is limited by its current lending covenants regarding the payment of dividends. KI Holdings paid a dividend of $30.99 per share in December 2004 using part of the proceeds of the Senior Discount Notes.
F-35
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
5. Pension and Other Postretirement Benefit Plans
Expected Contributions for the 2005 Fiscal Year:
The expected contributions for 2005 are estimated to be $11.1 million.
The measurement date for the U.S. pension and postretirement assets and obligations is December 31 for each respective year.
Pension Benefits |
Other Benefits |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
(In millions) | (In millions) | |||||||||||||||
Change in benefit obligation: |
||||||||||||||||
Benefit obligation at beginning of year |
$ | 160.8 | $ | 134.0 | $ | 15.5 | $ | 10.2 | ||||||||
Service cost |
4.4 | 4.1 | 0.3 | 0.2 | ||||||||||||
Interest cost |
9.5 | 9.2 | 0.9 | 0.7 | ||||||||||||
Plan participants contributions |
0.4 | 0.4 | | | ||||||||||||
Amendments |
| 0.1 | | | ||||||||||||
Actuarial losses |
8.9 | 14.2 | 0.8 | 5.2 | ||||||||||||
Foreign currency changes |
3.2 | 5.3 | | | ||||||||||||
Effect of curtailments |
(5.9 | ) | | | | |||||||||||
Benefits paid |
(7.8 | ) | (6.5 | ) | (1.2 | ) | (0.8 | ) | ||||||||
Benefit obligation at end of year |
$ | 173.5 | $ | 160.8 | $ | 16.3 | $ | 15.5 | ||||||||
Change in plan assets: |
||||||||||||||||
Fair value of plan assets at beginning of year |
$ | 103.4 | $ | 85.4 | $ | | $ | | ||||||||
Actual return on plan assets |
10.7 | 13.4 | | | ||||||||||||
Employer contribution |
14.7 | 6.1 | 1.2 | 0.8 | ||||||||||||
Plan participants contributions |
0.4 | 0.4 | | | ||||||||||||
Foreign currency changes |
2.6 | 4.6 | | | ||||||||||||
Benefits paid |
(7.8 | ) | (6.5 | ) | (1.2 | ) | (0.8 | ) | ||||||||
Fair value of plan assets at end of year |
$ | 124.0 | $ | 103.4 | $ | 0.0 | $ | 0.0 | ||||||||
Funded status of the plan |
$ | (49.5 | ) | $ | (57.4 | ) | $ | (16.3 | ) | $ | (15.5 | ) | ||||
Unrecognized transitional (asset) |
(3.0 | ) | (3.1 | ) | | | ||||||||||
Unrecognized actuarial loss |
39.9 | 41.3 | 3.2 | 2.5 | ||||||||||||
Unrecognized prior service cost |
2.6 | 1.8 | (1.5 | ) | (1.8 | ) | ||||||||||
Net amount recognized |
$ | (10.0 | ) | $ | (17.4 | ) | $ | (14.6 | ) | $ | (14.8 | ) | ||||
Disclosures: |
||||||||||||||||
Amounts recognized in the statement of financial position consist of: |
||||||||||||||||
Prepaid pension benefit |
$ | 0.2 | $ | 0.3 | $ | | $ | | ||||||||
Accrued benefit liability |
(40.6 | ) | (42.9 | ) | (14.6 | ) | (14.8 | ) | ||||||||
Intangible asset |
1.4 | 1.8 | | | ||||||||||||
Minimum pension liability adjustment-reduction of shareholders equity |
29.0 | 23.4 | | | ||||||||||||
Net amount recognized |
$ | (10.0 | ) | $ | (17.4 | ) | $ | (14.6 | ) | $ | (14.8 | ) | ||||
The projected benefit obligation, accumulated benefit obligation, and fair value of plan assets for the pension plans with accumulated benefit obligations in excess of plan assets were $164.3 million, $155.2 million
F-36
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
and $114.6 million, respectively, as of December 31, 2004, and $160.9 million, $145.9 million and $103.4 million, respectively, as of December 31, 2003.
Projected Benefit Payments
Benefit payments, including those amounts to be paid out of corporate assets and reflecting future expected service as appropriate, are expected to be paid as follows:
Pension Benefits |
Other Benefits | |||||
(In millions) | (In millions) | |||||
2005 |
$ | 8.0 | $ | 1.2 | ||
2006 |
8.0 | 1.2 | ||||
2007 |
8.8 | 1.2 | ||||
2008 |
9.4 | 1.2 | ||||
2009 |
10.1 | 1.2 | ||||
2010-2014 |
58.2 | 6.6 |
Weighted-average assumptions as of December 31:
Pension Benefits |
Other Benefits |
|||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||
Discount rate |
5.69 | % | 6.16 | % | 5.75 | % | 6.25 | % | ||||
Expected return on plan assets |
7.82 | % | 7.86 | % | ||||||||
Rate of compensation increase |
3.17 | % | 3.16 | % | ||||||||
Initial medical trend rate |
10.50 | % | 11.00 | % |
Basis for the Selection of the Long-Term Rate of Return on Assets
The long-term rate of return on assets assumption was determined by using the plans asset allocation as described in the plans investment policy and modeling a distribution of compound average returns over a 20-year time horizon. The model uses asset class return, variance, and correlation assumptions to produce the expected return. The return assumptions used forward looking gross returns influenced by the current bond yields, corporate bond spreads and equity risk premiums based on current market conditions. The accumulated benefit obligations and asset values for the Companys pension plans at December 31, 2004 amounted to $164.0 million and $124.0 million, respectively, and at December 31, 2003 amounted to $145.9 million and $103.4 million, respectively.
In general, the long-term rate of return is the sum of the portion of total assets in each asset class multiplied by the expected return for that class, adjusted for expected expenses to be paid from the assets. To develop the expected long-term rate of return on assets assumption, the Company considered the historical returns and the future expectations for returns for each asset class, as well as the target asset allocation of the pension portfolio. This resulted in the selection of the 7.82% long-term rate of return on assets assumption.
Investment Strategy. The Companys investment strategy for its pension plans is to manage the plans on a going-concern basis. Current investment policy is to achieve a high return on assets, subject to a prudent level of portfolio risk, for the purpose of enhancing the security of benefits for participants. For U.S. pension plans, this policy currently targets a 75% allocation to equity securities and a 25% allocation to debt securities. Various asset allocation strategies are in place for non-U.S. pension plans, with a weighted-average target allocation of 57% to equity securities, 36% to debt securities and 7% to other asset classes, including real estate.
F-37
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The weighted average asset allocation for the retirement plans for the Company at December 31 by asset category is as follows:
Asset Class |
2004 |
2003 |
||||
Equity Securities |
69.0 | % | 63.1 | % | ||
Fixed Income Securities |
28.4 | 34.5 | ||||
Other |
2.6 | % | 2.4 | % | ||
Totals |
100.0 | % | 100.0 | % | ||
Pension Benefits |
Other Benefits |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
(In millions) | (In millions) | |||||||||||||||
Components of net periodic benefit cost: |
||||||||||||||||
Service cost |
$ | 4.4 | $ | 4.1 | $ | 0.3 | $ | 0.2 | ||||||||
Interest cost |
9.4 | 9.2 | 0.9 | 0.7 | ||||||||||||
Expected return on plan assets |
(8.4 | ) | (6.7 | ) | | | ||||||||||
Amortization of prior service cost |
0.4 | 0.5 | (0.3 | ) | (0.4 | ) | ||||||||||
Amortization of gain |
1.8 | 2.4 | 0.1 | | ||||||||||||
Amortization of transition amounts |
(0.4 | ) | (0.3 | ) | | | ||||||||||
Curtailment charge |
0.2 | | | | ||||||||||||
Net periodic benefit cost |
$ | 7.4 | $ | 9.2 | $ | 1.0 | $ | 0.5 | ||||||||
In June 2004, the U.S. pension plan was amended to reduce benefits payable to current employees. The estimated effect of this amendment was to reduce 2004 pension expense by approximately $0.9 million.
The Company recognizes a minimum pension liability for under funded plans. The minimum liability is equal to the excess of the accumulated benefit obligation over plan assets. A corresponding amount is recognized either as an intangible asset, to the extent of previously unrecognized prior service cost, or a reduction of shareholders equity. The Company recorded additional liabilities of $29.0 million and $25.2 million as of December 31, 2004 and 2003, respectively. Intangible assets of $1.4 million and $1.8 million and stockholders equity reductions, net of income taxes, of $17.6 million and $14.5 million, were recorded as of December 31, 2004 and 2003, respectively.
The Company has various nonpension postretirement benefit plans. The contributions for health benefits are adjusted annually; the life insurance plan is noncontributory. The accounting for the health care plan anticipates future cost-sharing changes to the written plan that are consistent with the Companys expressed intent to increase retiree contributions each year by 50%-100% of any increases in premium costs.
The 2004 initial medical trend rate is assumed to be 10.5% and is assumed to decrease gradually to 5.0% in 2011 and remain at that level thereafter.
The assumed health care cost trend rate has a significant effect on the amounts reported. A one-percentage-point change in the assumed health care cost trend rate would have the following effects (in millions):
1% Increase |
1% Decrease |
||||||
Effect on total of service and interest cost components in 2004 |
$ | | $ | | |||
Effect on postretirement benefit obligation as of December 31, 2004 |
$ | 0.6 | $ | (0.5 | ) |
F-38
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Cash Flows
Other postretirement benefits are funded on a cash basis. Therefore, the expected contribution in 2004 is approximately $1.2 million.
Medicare Prescription Drug Act. In May 2004, the FASB issued Staff Position No. 106-2, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (FSP 106-2). This Act was signed into law by the President on December 8, 2003 and introduces a prescription drug benefit plan under Medicare Part D as well as a federal subsidy to sponsors of retiree health benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. FSP 106-2 provides guidance on how companies should account for the impact of the Act on their postretirement health care plans. To encourage employers to retain or provide postretirement drug benefits, beginning in 2006 the federal government will provide non-taxable subsidy payments to employers that sponsor prescription drug benefits to retirees that are actuarially equivalent to the Medicare benefit. FSP 106-2 is effective for interim or annual financial statements beginning after June 15, 2004. The Company has determined that the benefits provided under its plans are not actuarially equivalent to Medicare Part D. Therefore, the Act has been determined to have no impact on the net periodic postretirement benefit cost included in the financial statements.
Incentive Plan. The Company has established management incentive plans based on established target award levels for each participant if certain Company performance and individual goals are met. The charge to operating expense for this plan was $4.9 million in 2004, $2.7 million in 2003 and $2.2 million in 2002.
Employee Savings Plan. The Company has established employee savings plans for all eligible U.S. salaried and hourly employees that conforms to Section 401(k) of the Internal Revenue Code. Subject to restrictions under applicable law, under the employee savings plans non-highly compensated participating employees can elect to contribute up to 20% of their salaries, and highly compensated participating employees can elect to contribute up to 7% of their salaries, with a regular Company matching contribution equivalent to 50% of the first 6% of contributions. Currently under the hourly plan, and for the salaried plan prior to 2002, the matching contribution is 100% of the first 1% plus 50% of the next 2% of contributions.
The Companys contributions amounted to $1.0 million in 2004, $1.0 million in 2003 and $0.9 million in 2002.
6. Income Taxes
Components of the Companys income tax provision (benefit) are as follows:
Years Ended December 31, | |||||||||||
2004 |
2003 |
2002 | |||||||||
(In millions) | |||||||||||
Current: |
|||||||||||
Federal |
$ | | $ | | $ | 0.1 | |||||
State |
0.1 | 0.1 | 0.1 | ||||||||
Foreign |
8.1 | 7.5 | 7.4 | ||||||||
Total current tax provision |
8.2 | 7.6 | 7.6 | ||||||||
Deferred: |
|||||||||||
Federal |
3.6 | (8.4 | ) | 6.1 | |||||||
State |
1.7 | (0.1 | ) | 0.1 | |||||||
Foreign |
(0.2 | ) | (0.4 | ) | | ||||||
Total deferred tax provision (benefit) |
5.1 | (8.9 | ) | 6.2 | |||||||
Total income tax provision (benefit) |
$ | 13.3 | $ | (1.3 | ) | $ | 13.8 | ||||
F-39
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Tax Benefits Excluded from Net Income
The amount of income tax benefit included in comprehensive income but excluded from net income relating to minimum pension liability for 2004, 2003, and 2002 was $1.5 million, $0.9 million, and $2.7 million, respectively.
The amount of income tax benefit included in stockholders equity but excluded from net income relating to the expense for employee stock options recognized differently for financial reporting and tax reporting purposes for 2004, 2003, and 2002 was $0.1 million, $0.4 million, and $0.1 million, respectively.
Deferred Tax Assets and Liabilities
Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. Significant components of the Companys deferred tax assets and liabilities are as follows:
December 31, |
||||||||
2004 |
2003 |
|||||||
(In millions) | ||||||||
Deferred tax assets: |
||||||||
Alternative minimum tax credits |
$ | 13.4 | $ | 12.1 | ||||
Other postretirement benefits obligation |
17.6 | 17.4 | ||||||
Reserves, including insurance and product warranty |
14.9 | 14.2 | ||||||
Book/tax inventory accounting |
2.6 | 2.4 | ||||||
Accrued vacation |
3.2 | 2.7 | ||||||
Excess tax basis on Koppers Australia assets |
8.7 | 10.0 | ||||||
Monessen Transaction |
| 4.2 | ||||||
Asset retirement obligations |
9.9 | 11.7 | ||||||
Net operating loss benefit |
20.9 | 11.7 | ||||||
Accrued but unpaid interest |
0.6 | | ||||||
Other |
4.3 | 4.3 | ||||||
Valuation allowance |
(6.9 | ) | (3.4 | ) | ||||
Total deferred tax assets |
89.2 | 87.3 | ||||||
Deferred tax liabilities: |
||||||||
Tax over book depreciation and amortization |
23.7 | 19.4 | ||||||
Monessen Transaction |
1.0 | | ||||||
Other |
4.2 | 5.3 | ||||||
Total deferred tax liabilities |
28.9 | 24.7 | ||||||
Net deferred tax assets |
$ | 60.3 | $ | 62.6 | ||||
A valuation allowance is provided when it is more likely than not that some portion or all of the deferred tax assets will not be realized. The Company has recorded a valuation allowance of $6.9 million for certain net operating loss carryforwards anticipated to produce no tax benefit.
The Company has a federal net operating loss benefit of $14.0 million; of this amount, $9.8 million will expire at the end of 2023 and $4.2 million will expire at the end of 2024. The Company has a state net operating loss benefit of $6.9 million, which will expire from 2006 to 2024. To realize the benefit net of valuation allowances, the Company will need to generate approximately $40.0 million of taxable income. The Company also has an alternative minimum tax credit carryforward of approximately $13.4 million that has no expiration date.
Income before income taxes for 2004, 2003 and 2002 included $26.9 million, $22.6 million and $23.5 million, respectively, from foreign operations.
F-40
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The provision for income taxes is reconciled with the federal statutory rate as follows:
Years Ended December 31, |
|||||||||
2004 |
2003 |
2002 |
|||||||
Federal |
35.0 | % | (35.0 | )% | 35.0 | % | |||
State, net of federal tax benefit |
4.4 | (0.1 | ) | 0.4 | |||||
Foreign taxes |
9.2 | 28.6 | 10.0 | ||||||
Section 29 credits |
| | (0.4 | ) | |||||
Non-deductible environmental fines |
| 0.1 | 0.1 | ||||||
Other |
2.0 | (0.6 | ) | (0.9 | ) | ||||
50.6 | % | (7.0 | )% | 44.2 | % | ||||
The Company has not provided any United States tax on undistributed earnings of foreign subsidiaries or joint ventures that are reinvested indefinitely. At December 31, 2004 consolidated retained earnings of the Company included approximately $17 million of undistributed earnings from these investments. The Company is currently evaluating the American Jobs Creation Act of 2004 provision that allows companies to repatriate earnings from foreign subsidiaries at a reduced U.S. tax rate. The Company is evaluating the consequences of repatriating up to $3 million with a related range of income tax effects that cannot be reasonably estimated as of the time of issuance of these financial statements. The Company expects to complete its review by December 31, 2005, and will recognize the income tax effect, if any, in the period when a decision whether to repatriate is made.
Monessen Transaction
In December 1999 the Company entered into a transaction to transfer substantially all future non-conventional fuel tax credits generated as a result of the production and sale of coke at the coke facility in Monessen, Pennsylvania (the Monessen Facility) to a third party (the Monessen Transaction). For the years ended December 31, 2003 and 2002 the Company received $0.1 million (prior year inflation adjustment) and $9.8 million, respectively, for the transfer of tax credits, which is recorded as other income. The tax credits expired at the end of 2002, and have not been renewed by the United States Congress. Prior to the Monessen Transaction, the Company earned these credits.
Koppers China Tax Holiday
As a result of being a Foreign Investment Enterprise in the manufacturing sector, the Companys 60% owned joint venture in China is entitled to an income tax holiday under which it is exempted from corporate income tax for its first two profit making years (after deducting losses incurred in previous years), and is entitled to a 50% reduction in the corporate tax for the succeeding three years. The effect of the tax holiday on the Companys net income for the year ended December 31, 2004 (the first year Koppers China qualified for the tax holiday) was approximately $0.9 million. Assuming Koppers China remains profitable, the tax holiday will expire on January 1, 2009.
7. Stock Options
The Company grants stock options for a fixed number of shares to employees with an exercise price equal to the fair value of the shares at the date of grant. The Company accounts for stock option grants in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees and, accordingly, recognizes no compensation expense for stock option grants. In 2004, 2003 and 2002 the Company recognized $0.0 million, $0.1 million and $0.2 million, respectively, of expense related to the redemption of stock options by terminated employees. Included in capital in excess of par value, the Company also recorded tax benefits of approximately $0.1 million, $0.4 million and $0.1 million for stock option exercises in 2004, 2003 and 2002, respectively, for active employees.
F-41
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
A summary of the Companys stock option activity (including activity for Koppers Inc. prior to the conversion of its stock options to stock options of the Company) and related information for the years ended December 31 follows:
2004 |
2003 |
2002 | |||||||||||||||||||
Options (000) |
Weighted- Average |
Options (000) |
Weighted- Average |
Options (000) |
Weighted- Average | ||||||||||||||||
Outstanding at beginning of year |
110 | $ | 22 | 258 | $ | 19 | 235 | $ | 16 | ||||||||||||
Granted |
| | | | 67 | 25 | |||||||||||||||
Exercised |
(110 | ) | 22 | (148 | ) | 17 | (38 | ) | 11 | ||||||||||||
Forfeited |
| | | | (6 | ) | 17 | ||||||||||||||
Outstanding at end of year |
| $ | | 110 | $ | 22 | 258 | $ | 19 | ||||||||||||
Exercisable at end of year |
| $ | | 32 | $ | 17 | 133 | $ | 16 | ||||||||||||
Weighted-average fair value of options granted during the year |
$ | | $ | | $ | 3.62 |
At December 31, 2004 there were no remaining unexercised options.
8. Commitments and Contingencies
General
From time to time lawsuits, claims and proceedings are asserted against the Company relating to the conduct of its business, including those pertaining to product liability, warranties, employment and employee benefits. While the outcome of litigation cannot be predicted with certainty, and some of these lawsuits, claims or proceedings may be determined adversely to the Company, management does not believe that the disposition of any such pending matters is likely to have a material adverse effect on the Companys financial condition or liquidity, although the resolution in any reporting period of one or more of these matters could have a material adverse effect on the Companys results of operations and cash flows for that period.
Legal Proceedings
The Company is involved in litigation and various proceedings relating to antitrust matters, environmental laws and toxic tort matters.
Product Liability Cases
The Company, along with other defendants, has been named as a defendant in eleven cases in Pennsylvania and four cases in Texas in which the plaintiffs claim they suffered a variety of illnesses (including cancer) as a result of exposure to one or more of the defendants products, including coal, coke and coal tar pitch. The cases are in the early stages of discovery, and therefore no determination can currently be made as to the likelihood or extent of any liability to the Company. Although the Company intends to vigorously defend these cases, there can be no assurance that an unfavorable resolution of these matters will not have a material adverse effect on the Companys business, financial condition, cash flows and results of operation.
Government Investigations
On December 4, 2002 European Commission (EC) representatives visited the offices of the Companys subsidiaries located in Nyborg, Denmark and Scunthorpe, England and obtained documents pursuant to legal
F-42
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
process as part of an investigation of industry competitive practices concerning pitch, creosote and naphthalene. The United States Department of Justice (DOJ) also served a subpoena for similar documents at the Companys headquarters in Pittsburgh, Pennsylvania. The Company also contacted and coordinated with the Canadian Competition Bureau (CCB). The Company has cooperated with the EC, DOJ and CCB in their respective investigations. In 2004, the DOJ returned the documents which the Company had produced. The return of such documents indicates that the DOJs investigation has been terminated. The Company has had no recent communications with the CCB. As a result of the Companys cooperation, (i) in February 2003, the EC granted the Companys request for exemption from penalties for any infringement the EC may have found as a result of its investigation concerning pitch; (ii) in April 2003, DOJ granted the Companys request for exemption from prosecution for any infringement DOJ may have found as a result of imports of pitch, creosote and naphthalene, or the purchase for export of coal tar used to produce these products; and (iii) in April 2003, the CCB granted the Company a provisional guarantee of immunity from fines under the Canadian Competition Act with respect to the supply and sale of tar pitch, naphthalene, creosote oil and carbon black feedstock prior to 2001. These grants of immunity by the EC, DOJ and CCB apply to any government fine or penalty related to each countrys investigation of industry competitive practices. The Companys failure to comply with the applicable conditions that were attached to these grants of immunity could have subjected the Company to fines to the extent that the investigations continued. Such fines, if assessed against the Company, could have had a material adverse effect on its business, financial condition, cash flows and results of operations. For example, the EC has the authority to assess fines in an amount up to 10% of a companys worldwide sales. The DOJ and CCB also have the authority to assess significant fines.
In January 2005, the EC advised the Company that it had closed its investigation without prejudice to its right to re-open such investigation if new facts come to light.
The New Zealand Commerce Commission (the NZCC) is conducting an investigation related to the competitive practices of Koppers Arch New Zealand. Koppers Arch New Zealand is seeking to cooperate with the NZCC. The NZCC can bring court proceedings seeking penalties against companies that have violated New Zealands competition laws. However, penalties are assessed by the court. For example, the NZCC can seek fines for each alleged contravention of the competition laws equal to the higher of (i) $NZ10,000,000, (ii) three times the commercial gain from the contravention or (iii) 10% of the turnover of Koppers Arch New Zealand and all interconnected companies. Although it is likely that penalties will be assessed against Koppers Arch New Zealand as a result of the investigation, the Company does not currently have enough information to determine the amount of any such penalties. Such penalties, if assessed against Koppers Arch New Zealand, could have a material adverse effect on its business, financial condition, cash flows and results of operations. Except as set forth above, the Company is not currently aware of any other claims (civil or governmental) related to competitive practices in New Zealand. Such other claims, if filed against Koppers Arch New Zealand and resolved unfavorably, could have a material adverse effect on its business, financial condition, cash flows and results of operations.
Koppers Arch Australia has also made an application for leniency under the Australian Competition and Consumer Commissions (the ACCC) policy for cartel conduct. The ACCC has granted immunity to Koppers Arch Australia, subject to the fulfillment of certain conditions, such as, but not limited to, continued cooperation. If the conditions are not fulfilled, Koppers Arch Australia may be penalized for any violations of the competition laws of Australia. Such penalties, if assessed against Koppers Arch Australia, could have a material adverse effect on its business, financial condition, cash flows and results of operations. Except as set forth above, the Company is not currently aware of any other claims (civil or governmental) related to competitive practices in Australia. Such other claims, if filed against Koppers Arch Australia and resolved unfavorably, could have a material adverse effect on its business, financial condition, cash flows and results of operations.
F-43
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Koppers Arch New Zealand and Koppers Arch Australia are majority-owned subsidiaries of Koppers Arch Investments Pty Ltd, which is an Australian joint venture owned 51% by World-Wide Ventures Corporation (a subsidiary of the Company) and 49% by Hickson Nederland BV. Koppers Arch New Zealand and Koppers Arch Australia manufacture and market wood preservative products throughout New Zealand and Australia, respectively.
Pacific Century. A subsidiary of Koppers Australia has been named as a defendant in a breach of contract and negligence lawsuit filed by Pacific Century in Queensland, Australia related to the sale of approximately 127,000 vineyard trellis posts. The Complaint claims that certain posts were defective in that they either had decay, excessive bark or were less than the minimum specified size. In addition, plaintiff alleges violations of the Australian Timber Utilization and Marketing Act. Plaintiff is seeking damages in the amount of AU$6.6 million (approximately US$5.1 million) for, among other things, the costs of removing and replacing such trellis posts. Plaintiff has also filed a lawsuit against the constructor of the vineyard trellises, which lawsuit has been consolidated with its claim against the Company. Discovery in the case is ongoing and there can be no assurance that an unfavorable resolution of this matter will not have a material adverse effect on the Companys business, financial condition, cash flows and results of operations.
Grenada. Koppers, together with various co-defendants, has been named as a defendant in four toxic tort lawsuits in various state courts in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operations of the Companys wood treating plant in Grenada, Mississippi (Grenada). See Environmental and Other Liabilities Retained or Assumed by Others.
Environmental and Other Matters
The Company is subject to federal, state, local and foreign laws and regulations and potential liabilities relating to the protection of the environment and human health and safety including, among other things, the cleanup of contaminated sites, the treatment, storage and disposal of wastes, the discharge of effluent into waterways, the emission of substances into the air and various health and safety matters. The Company expects to incur substantial costs for ongoing compliance with such laws and regulations. The Company may also face governmental or third-party claims, or otherwise incur costs, relating to cleanup of, or for injuries resulting from, contamination at sites associated with past and present operations. The Company accrues for environmental liabilities when a determination can be made that they are probable and reasonably estimable.
Environmental and Other Liabilities Retained or Assumed by Others
The Company has agreements with former owners of certain of its operating locations under which the former owners retained or assumed and agreed to indemnify the Company against certain environmental and other liabilities. The most significant of these agreements was entered into at the Companys formation on December 28, 1988 (the Acquisition). Under the related asset purchase agreement between the Company and Beazer East, subject to certain limitations, Beazer East retained the responsibility for and agreed to indemnify the Company against certain liabilities, damages, losses and costs, including, with certain limited exceptions, liabilities under and costs to comply with environmental laws to the extent attributable to acts or omissions occurring prior to the Acquisition (the Indemnity). Beazer Limited unconditionally guaranteed Beazer Easts performance of the Indemnity pursuant to a guarantee (the Guarantee). Beazer Limited became a wholly owned indirect subsidiary of Hanson PLC on December 4, 1991. In 1998, Hanson PLC purchased an insurance policy under which the funding and risk of certain environmental and other liabilities relating to the former Koppers Company, Inc. operations of Beazer East (which includes locations purchased from Beazer East by the Company) are underwritten by Centre Solutions (a member of the Zurich Group) and Swiss Re.
F-44
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The Indemnity provides different mechanisms, subject to certain limitations, by which Beazer East is obligated to indemnify the Company with regard to certain environmental and other liabilities and imposes certain conditions on the Company before receiving such indemnification, including certain limitations regarding the time period as to which claims for indemnification can be brought. In July 2004, the Company entered into an agreement with Beazer East to amend the December 29, 1988 asset purchase agreement to provide, among other things, for the continued tender of pre-closing environmental liabilities to Beazer East under the Indemnity through July 2019. As consideration for the agreement, the Company will pay Beazer East four installments over three years totaling $7 million and share toxic tort litigation costs arising from any sites acquired from Beazer East. The first payment of $2 million was made in July 2004.
Contamination has been identified at most of the Companys manufacturing and other sites. Three sites owned and operated by the Company in the United States, as well as one former site, are listed on the National Priorities List promulgated under the Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended (CERCLA). The sites include the Gainesville, Florida wood treating facility; the Galesburg, Illinois wood treating facility; the Florence, South Carolina wood treating facility; and the former Feather River, California wood treating facility. Currently, at the properties acquired from Beazer East (which include all of the National Priorities List sites and all but one of the Resource Conservation and Recovery Act (RCRA)-permitted sites), substantially all investigative, cleanup and closure activities are being conducted and paid for by Beazer East pursuant to the terms of the Indemnity. In addition, other of the Companys sites are or have been operated under RCRA and various other environmental permits, and remedial and closure activities are being conducted thereat.
To date, the parties that retained, assumed or agreed to indemnify the Company against the liabilities referred to above have performed their obligations in all material respects. The Company believes that for the last three years amounts paid by Beazer East as a result of its environmental remediation obligations under the Indemnity have averaged in total approximately $11.6 million per year. If for any reason (including disputed coverage or financial incapability) one or more of such parties fail to perform their obligations and the Company is held liable for or otherwise required to pay all or part of such liabilities without reimbursement, the imposition of such liabilities on the Company could have a material adverse effect on its business, financial condition, cash flows and results of operations. In addition, if the Company were required to record a liability with respect to all or a portion of such matters on its balance sheet, the amount of its total liabilities could exceed the book value of its assets by an additional amount that could be significant.
Also, contamination has been detected at certain of the Companys Australian facilities. These sites include its tar distillation facility in Mayfield, NSW, Australia and its wood protection chemicals facility in Trentham, Victoria, Australia, which has been listed on the Victorian register of contaminated sites. The Companys total reserves include $1 million for the estimated remediation costs at these sites.
Grenada. The Company, together with various co-defendants (including Beazer East), has been named as a defendant in four toxic tort lawsuits in various state courts in Mississippi and in two toxic tort lawsuits in federal court in Mississippi arising from the operation of Grenada. The Complaints allege that plaintiffs were exposed to harmful levels of various toxic chemicals, including creosote, pentachlorophenol and dioxin, as a result of soil, surface water and groundwater contamination and air emissions from the Grenada facility and, in the state court cases, from an adjacent manufacturing facility operated by Heatcraft, Inc. In the state court actions, which include a total of approximately 115 plaintiffs, each plaintiff seeks compensatory damages from the defendants of at least $5 million for each of seven counts and punitive damages of at least $10 million for each of three counts. In the federal case action referred to as the Beck case, there were originally a total of approximately 110 plaintiffs. Pursuant to an Order granting defendants Motion to Sever, the Court dismissed the claims of 98 plaintiffs without prejudice to their right to refile their Complaints. Each plaintiff in the Beck case
F-45
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
seeks compensatory damages from the defendants in an unspecified amount and punitive damages of $20 million for each of four counts. In the federal case action referred to as the Ellis case, there are approximately 1,130 plaintiffs. Each plaintiff in the Ellis case seeks compensatory damages from the defendants of at least $5 million for each of seven counts and punitive damages of at least $10 million for each of three counts. Based on the Companys experience in defending previous toxic tort cases (including the Companys victory in similar litigation involving Green Spring and its recent dismissal without prejudice from similar litigation involving Somerville, as noted below), the Company does not believe that the damages sought by the plaintiffs in the state court and federal court actions are supported by the facts of the cases. The Company is seeking to transfer venue of the state court cases to Grenada County, Mississippi. The venue issue is currently on appeal to the Mississippi Supreme Court. During the pendency of the appeal, discovery in the state court cases has been stayed. Discovery in the federal court cases has also been stayed. However, discovery with respect to 12 plaintiffs is proceeding in the Beck federal case. The Court recently granted the defendants Motion to Sever in the Beck case, holding that the claims of the 12 Beck plaintiffs must be tried separately. Prior to the granting of such Motion to Sever on April 14, 2005, the trials of the 12 Beck plaintiffs were scheduled to commence in October 2005. It is expected that the trial of the first Beck plaintiff will occur in October 2005. Although the Company intends to vigorously defend these cases, there can be no assurance that an unfavorable resolution of this matter will not have a material adverse effect on its business, financial condition, cash flows and results of operations.
Somerville. Koppers, along with Burlington Northern and Santa Fe Rail Way Company and Solvents and Chemicals, Inc., were named in a total of 11 toxic tort lawsuits by a total of approximately 30 plaintiffs that were filed in various state courts in Texas by individuals claiming to be residents of Somerville, Texas. The Complaints alleged that plaintiffs suffered personal injuries resulting from exposure to chemicals used at the Companys wood treating facility in Somerville, Texas (Somerville). The plaintiffs sought actual damages and punitive damages in an unspecified amount from the defendants. The Company has been voluntarily dismissed without prejudice by the plaintiffs from all of the Somerville lawsuits. The lawsuits are proceeding against the remaining defendants.
Other Environmental Matters
In October 1996, the Company received a Clean Water Act information request from the U.S. Environmental Protection Agency (EPA). This information request asked for comprehensive information on discharge permits, applications for discharge permits, discharge monitoring reports and the analytical data in support of the reports and applications. EPA subsequently alleged that the Company violated various provisions of the Clean Water Act. The Company subsequently agreed, among other things, to a $2.9 million settlement, payable in three annual installments. The first two payments, totaling $1 million each, were made in April 2004 and 2003, respectively. The final payment of $0.9 was made in April 2005.
Additionally, during an investigation the Company initiated at the Companys Woodward Coke facility prior to its closure in January 1998, it was discovered that certain environmental records and reports related to the discharge of treated process water contained incomplete and inaccurate information. Corrected reports were submitted to the State of Alabama and EPA, which resulted in a Complaint against the Company by EPA alleging certain civil and criminal violations of applicable environmental laws. The Company subsequently entered into a plea agreement and a related compliance agreement addressing this matter, which together provide, among other things, for the payment of a $2.1 million fine payable to the government and $0.9 million in restitution payable to the Black Warrior-Cahaba Rivers Land Trust in three equal annual installments beginning in December 2002. The Companys plea was entered in August 2002 and the sentencing occurred in December 2002. At the sentencing, the court, among other things, approved the terms of the plea agreement previously negotiated between the Company and EPA. The first two payments, totaling $1.0 million each, were made in December 2003 and 2002, respectively. The final payment of $1.0 million was completed in January 2005. A
F-46
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
failure on the Companys part to comply with the terms of the compliance agreement, plea agreement and probation could lead to significant additional costs and sanctions, including the potential for suspension or debarment from governmental contracts.
Rents
Rent expense including operating leases for 2004, 2003 and 2002 was $29.0 million, $28.0 million and $25.2 million, respectively. Commitments during the next five years under operating leases aggregate to approximately $81.0 million and are as follows (in millions):
2005 |
$ | 23.5 | |
2006 |
19.0 | ||
2007 |
16.3 | ||
2008 |
11.8 | ||
2009 |
10.4 |
Labor Unions
Of the Companys employees, approximately 62% are represented by 22 different labor unions and covered under numerous labor contracts. The United Steelworkers of America, covering workers at six facilities, accounts for the largest membership with nearly 300 employees. Another significant affiliation is the Paper, Allied-Industrial, Chemical & Energy Workers International Union, with nearly 200 employees at four facilities. Labor contracts expiring in 2005 cover approximately 21% of total employees.
9. Operations by Business Segment
Description of the Types of Products and Services from Which Each Reportable Segment Derives Its Revenues.
The Companys Carbon Materials & Chemicals division is a supplier of a) carbon pitch, which is used primarily by the aluminum industry as a binder in the manufacture of anodes; b) PAA, used in the manufacture of plasticizers, unsaturated polyester resins, alkyd resins and dye making; c) creosote and chemicals, used in the protection of timber against termites, fungal decay and weathering; d) carbon black (and carbon black feedstock), used in the production of rubber tires; and e) furnace coke, used in the manufacture of steel.
The Companys Railroad & Utility Products division a) provides various products and services to railroads, including crossties (both wood and concrete), track and switch pre-assemblies, and disposal services; b) supplies treated wood poles to electric and telephone utilities; and c) provides products to, and performs various wood treating services for, vineyards, construction and other commercial applications.
Measurement of Segment Profit or Loss and Segment Assets.
The Company evaluates performance and allocates resources based on profit or loss from operations before interest and income taxes. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies. Intersegment transactions are eliminated in consolidation.
Factors Management Used to Identify the Companys Reportable Segments.
The Companys reportable segments are business units that offer different products. The reportable segments are each managed separately because they manufacture and distribute distinct products with different
F-47
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
production processes. The business units have been aggregated into two reportable segments since management believes the long-term financial performance of these business units is affected by similar economic conditions.
Business Segments |
All Other |
Total | |||||||||||
Carbon Materials & Chemicals |
Railroad & Utility Products |
||||||||||||
(In millions) | |||||||||||||
Year ended December 31, 2004: |
|||||||||||||
Revenues from external customers |
$ | 553.4 | $ | 399.1 | $ | | $ | 952.5 | |||||
Intersegment revenues |
32.1 | | | 32.1 | |||||||||
Depreciation and amortization |
24.2 | 8.4 | 0.3 | 32.9 | |||||||||
Operating profit |
44.6 | 19.4 | 0.4 | 64.4 | |||||||||
Segment assets |
333.5 | 148.6 | 101.5 | 583.6 | |||||||||
Capital expenditures |
12.3 | 8.7 | 0.2 | 21.2 | |||||||||
Year ended December 31, 2003: |
|||||||||||||
Revenues from external customers |
$ | 484.1 | $ | 358.8 | $ | | $ | 842.9 | |||||
Intersegment revenues |
27.4 | | | 27.4 | |||||||||
Depreciation and amortization |
23.5 | 8.0 | 2.2 | 33.7 | |||||||||
Operating profit (loss) |
7.7 | 13.0 | (1.6 | ) | 19.1 | ||||||||
Segment assets |
316.5 | 139.3 | 58.2 | 514.0 | |||||||||
Capital expenditures |
9.1 | 10.2 | | 19.3 | |||||||||
Year ended December 31, 2002: |
|||||||||||||
Revenues from external customers |
$ | 438.4 | $ | 338.1 | $ | | $ | 776.5 | |||||
Intersegment revenues |
23.4 | | | 23.4 | |||||||||
Depreciation and amortization |
19.1 | 7.5 | 2.1 | 28.7 | |||||||||
Operating profit (loss) |
29.4 | 16.9 | (2.0 | ) | 44.3 | ||||||||
Capital expenditures |
12.9 | 6.6 | 0.2 | 19.7 |
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KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Years Ended December 31, |
||||||||||||
2004 |
2003 |
2002 |
||||||||||
(In millions) | ||||||||||||
Profit or Loss |
||||||||||||
Operating profit for reportable segments |
$ | 64.0 | $ | 20.7 | $ | 46.3 | ||||||
Corporate depreciation and amortization |
(0.3 | ) | (2.2 | ) | (2.1 | ) | ||||||
Other including Section 29 tax credits |
1.1 | 0.6 | 9.9 | |||||||||
Income before interest expense, income tax provision and minority interest |
$ | 64.8 | $ | 19.1 | $ | 54.1 | ||||||
Assets |
||||||||||||
Total assets for reportable segments |
$ | 482.1 | $ | 455.8 | ||||||||
Deferred financing |
17.8 | 14.2 | ||||||||||
Deferred taxes |
47.0 | 52.3 | ||||||||||
Fixed assets |
1.1 | 1.2 | ||||||||||
Other |
9.7 | 6.5 | ||||||||||
Cash and short-term investments |
27.8 | 0.4 | ||||||||||
Elimination of intercompany receivables |
(1.9 | ) | (16.4 | ) | ||||||||
Total consolidated assets |
$ | 583.6 | $ | 514.0 | ||||||||
Geographic Information |
||||||||||||
United States: |
||||||||||||
Revenues from external customers |
$ | 627.2 | $ | 555.5 | ||||||||
Long-lived assets |
197.2 | 199.0 | ||||||||||
Australia and Pacific Rim: |
||||||||||||
Revenues from external customers |
$ | 197.4 | $ | 158.4 | ||||||||
Long-lived assets |
60.3 | 53.4 | ||||||||||
Europe: |
||||||||||||
Revenues from external customers |
$ | 127.9 | $ | 129.0 | ||||||||
Long-lived assets |
18.9 | 16.7 |
Revenues for Significant Product Lines.
The Companys reportable segments are business units that offer different products. The revenues generated for significant product lines sold to outside customers are as follows:
2004 |
2003 |
2002 | |||||||
(In millions) | |||||||||
Carbon Materials & Chemicals: |
|||||||||
Carbon pitch |
$ | 199.9 | $ | 185.7 | $ | 170.7 | |||
Phthalic anhydride |
74.8 | 59.7 | 51.6 | ||||||
Furnace coke |
48.0 | 37.0 | 38.8 | ||||||
Carbon black and carbon black feedstock |
47.7 | 46.1 | 39.4 | ||||||
Creosote |
16.9 | 20.6 | 24.1 | ||||||
Naphthalene |
30.3 | 19.8 | 15.0 | ||||||
Other |
135.8 | 115.2 | 98.8 | ||||||
Total external revenues |
$ | 553.4 | $ | 484.1 | $ | 438.4 | |||
Railroad & Utility Products: |
|||||||||
Railroad crossties |
$ | 247.0 | $ | 222.4 | $ | 206.3 | |||
Utility poles |
70.7 | 66.6 | 67.9 | ||||||
Other |
81.4 | 69.8 | 63.9 | ||||||
Total external revenues |
$ | 399.1 | $ | 358.8 | $ | 338.1 | |||
F-49
KI HOLDINGS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
10. Selected Quarterly Financial Data (Unaudited)
The following is a summary of the quarterly results of operations for the years ended December 31, 2004 and 2003:
1st Quarter |
2nd Quarter |
3rd Quarter |
4th Quarter |
||||||||||||||||||||||||
2004 |
2003 |
2004 |
2003 |
2004 |
2003 |
2004 |
2003 |
||||||||||||||||||||
(In millions) | |||||||||||||||||||||||||||
Net sales |
$ | 227.4 | $ | 191.0 | $ | 249.5 | $ | 219.4 | $ | 243.8 | $ | 214.4 | $ | 231.8 | $ | 218.1 | |||||||||||
Operating profit (loss) |
10.7 | 6.7 | 21.1 | 10.1 | 18.9 | 10.6 | 13.7 | (8.3 | ) | ||||||||||||||||||
Income (loss) before cumulative effect of accounting change |
(0.1 | ) | 0.4 | 4.8 | 2.2 | 3.5 | | 1.4 | (21.6 | ) | |||||||||||||||||
Net income (loss) |
(0.1 | ) | (17.7 | ) | 4.8 | 2.2 | 3.5 | | 1.4 | (21.6 | ) |
11. Related Party Transactions
Schnader Harrison Segal & Lewis LLP provided counsel to the Company during 2004 and 2003. A Director of the Company who is also a shareholder, is also counsel to Schnader Harrison Segal & Lewis LLP. During 2004 and 2003, the Company paid a total of $0.2 million and $0.3 million, respectively, in legal fees to this firm. Additionally, in 2003 and 2002 the Company redeemed from the Director 25,116 shares at $29.00 per share and 23,913 shares at $28.00 per share, respectively.
Consulting Agreements
The Company entered into a consulting agreement with a Director in 1999 in which the Company pays a fee of $12,500 per month to the Director for consulting services. The agreement also includes a provision, which allowed the Director to purchase 20,000 shares of common stock for $17.00 per share, which purchase was made in October 1999 when the fair value per share was $17.25. Additionally, the agreement provides for a $0.6 million interest free loan from the Company for the purchase of 35,294 shares of restricted common stock at a price of $17.00 per share. The Director purchased these shares in October 1999 by signing a promissory note to the Company for $0.6 million. The note, which is 70% collateralized by the value of the related shares and 30% by the Directors personal assets, is due in 2009, or immediately in the event the Director is no longer Non-Executive Chairman of the board of directors. The shares were initially restricted, with a vesting period of five years; at December 31, 2003 all of the shares were vested. Mr. Cizik has the right to require the Company to redeem the 35,294 shares at any time at the lower of cost or current fair market value; however, the disposition or transfer of the shares requires the related loan to be repaid immediately.
Advisory Services Agreement with Saratoga Partners III, L.P. The Company has an advisory and consulting agreement with Saratoga pursuant to which the Company pays a management fee of $150,000 per quarter to Saratoga in lieu of Directors fees to the Saratoga Director. In addition, Saratoga may provide the Company with financial advisory services in connection with significant business transactions, including, but not limited to: (i) identification, negotiation and analysis of acquisitions and dispositions by the Company or its subsidiaries; (ii) negotiations and analysis of financing alternatives, including in connection with acquisitions, capital expenditures and refinancing of indebtedness; (iii) finance functions, including assistance in financial projections; (iv) human resource functions, including searching and hiring of executives; and (v) such other services as the board of directors and Saratoga shall agree. For such services, the Company will pay Saratoga compensation comparable to compensation paid for such services by similarly situated companies. During 2004 and 2003 the Company paid Saratoga $0.5 million and $1.6 million, respectively, related to advisory services for refinancing activities.
F-50
SCHEDULE IIVALUATION AND QUALIFYING ACCOUNTS
For the years ended December 31, 2004, 2003 and 2002
(In millions)
Balance at Beginning of Year |
Increase (Decrease) to Expense |
Net (Write-Offs) Recoveries |
Foreign Exchange |
Balance at Close of Year | ||||||||||||
2004 |
||||||||||||||||
Allowance for doubtful accounts |
$ | 1.4 | $ | (0.6 | ) | $ | 0.1 | $ | | $ | 0.9 | |||||
Inventory obsolescence reserves |
$ | 0.9 | $ | 1.0 | $ | 0.4 | $ | 0.1 | $ | 1.6 | ||||||
2003 |
||||||||||||||||
Allowance for doubtful accounts |
$ | 0.9 | $ | 2.1 | $ | 1.7 | $ | 0.1 | $ | 1.4 | ||||||
Inventory obsolescence reserves |
$ | 0.6 | $ | 0.6 | $ | 0.4 | $ | 0.1 | $ | 0.9 | ||||||
2002 |
||||||||||||||||
Allowance for doubtful accounts |
$ | 1.0 | $ | 0.1 | $ | 0.2 | $ | | $ | 0.9 | ||||||
Inventory obsolescence reserves |
$ | 0.6 | $ | | $ | | $ | | $ | 0.6 | ||||||
F-51
PART II
INFORMATION NOT REQUIRED IN PROSPECTUS
Item 13. Other Expenses of Issuance and Distribution.
The following table shows the costs and expenses, other than underwriting discounts, payable in connection with the sale and distribution of the securities being registered. Except as otherwise noted, the registrant will pay all of these amounts. All amounts are estimated.
Securities and Exchange Commission Registration Fee |
$ | 14,712.50 | |
National Association of Securities Dealers, Inc. Filing Fee |
13,000.00 | ||
New York Stock Exchange Listing Fees |
* | ||
Printing Expenses |
* | ||
Legal Fees and Expenses |
* | ||
Accounting Fees and Expenses |
* | ||
Transfer Agent and Registrar Agent Fees |
* | ||
Miscellaneous |
* | ||
Total |
$ | * |
* | To be provided by amendment |
Item 14. Indemnification of Directors and Officers.
Sections 1741 and 1742 of the Pennsylvania Business Corporations Law (BCL) provide that a business corporation shall have the power to indemnify any person who was or is a party, or is threatened to be made a party, to any proceeding, whether civil, criminal, administrative or investigative, by reason of the fact that such person is or was a director, officer, employee or agent of the corporation, or is or was servicing at the request of the corporation as a director, officer, employee or agent of another corporation or other enterprise, against expenses (including attorneys fees), judgments, fines and amounts paid in settlement actually and reasonably believed to be in, or not opposed to, the best interests of the corporation, and, with respect to any criminal proceeding, had no reasonable cause to believe his conduct was unlawful. In the case of an action by or in the right of the corporation, such indemnification is limited to expenses (including attorneys fees) actually and reasonably incurred by such person in connection with the defense or settlement of such action, except that no indemnification shall be made in respect of any claim, issue or matter as to which such person has been adjudged to be liable to the corporation unless, and only to the extent that, a court determines upon application that, despite the adjudication of liability but in view of all the circumstances, such person is fairly and reasonably entitled to indemnity for the expenses that the court deems proper.
BCL Section 1744 provides that, unless ordered by a court, any indemnification referred to above shall be made by the corporation only as authorized in the specific case upon a determination that indemnification is proper in the circumstances because the indemnitee has met the applicable standard of conduct. Such determination shall be made: (1) by the board of directors by a majority vote of a quorum consisting of directors who were not parties to the proceeding; or (2) if such a quorum is not obtainable, or if obtainable and a majority vote of a quorum of disinterested directors so directs, by independent legal counsel in a written opinion; or (3) by the shareholders.
Notwithstanding the above, BCL Section 1743 provides that to the extent that a director, officer, employee or agent of a business corporation is successful on the merits or otherwise in defense of any proceeding referred to above, or in defense of any claim, issue or matter therein, such person shall be indemnified against expenses (including attorneys fees) actually and reasonably incurred by such person in connection therewith.
BCL Section 1745 provides that expenses (including attorneys fees) incurred by an officer, director, employee or agent of a business corporation in defending any proceeding may be paid by the corporation in advance of the final deposition of the proceeding upon receipt of an undertaking to repay the amount advanced if it is ultimately determined that the indemnitee is not entitled to be indemnified by the corporation.
II-1
BCL Section 1746 provides that the indemnification and advancement of expenses provided by, or granted pursuant to, the foregoing provisions are not exclusive of any other rights to which a person seeking indemnification may be entitled under any bylaw, agreement, vote of shareholders or directors or otherwise, and that indemnification may be granted under any bylaw, agreement, vote of shareholders or disinterested directors or otherwise for any action taken or any failure to take any action whether or not the corporation would have the power to indemnify the person under any other provision of law and whether or not the indemnified liability arises or arose from any action by or in the right of the corporation, provided, however, that no indemnification is determined by a court to have constituted willful misconduct or recklessness.
BCL Section 1747 permits a Pennsylvania business corporation to purchase and maintain insurance on behalf of any person who is or was a director, officer, employee or agent of the corporation, or is or was serving at the request of the corporation as a director, officer, employee or agent of another corporation or other enterprise, against any liability asserted against such person and incurred by him in any such capacity, or arising out of his status as such, whether or not the corporation would have the power to indemnify the person against such liability under the provisions described above.
Our Articles of Incorporation and Bylaws provide for (i) indemnification of our directors, officers, employees and agents and our subsidiaries and (ii) the elimination of a directors liability for monetary damages, to the maximum extent permitted by the BCL. We also maintain directors and officers liability insurance covering our directors and officers with respect to liabilities, including liabilities under the Securities Act of 1933, as amended, which they may incur in connection with their serving as such. The Named Executive Officers also have separate indemnification agreements with Koppers Inc.
Item 15. Recent Sales of Unregistered Securities.
In the three years preceding the filing of this registration statement, the Company has issued the following securities that were not registered under the Act:
During 2002 employees exercised options to purchase 37,615 shares of Common Stock at an aggregate exercise price of $425,487. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Exercise Price |
Proceeds | |||||
1/31/02 |
3,936 | $ | 3.59 | $ | 14,121 | |||
900 | 3.57 | 3,209 | ||||||
3/31/02 |
2,625 | 3.57 | 9,360 | |||||
1,349 | 3.59 | 4,840 | ||||||
3,280 | 10.56 | 34,622 | ||||||
15,580 | 14.00 | 218,120 | ||||||
5,720 | 17.00 | 97,240 | ||||||
900 | 23.00 | 20,700 | ||||||
4/30/02 |
2,475 | 3.57 | 8,825 | |||||
300 | 17.00 | 5,100 | ||||||
5/31/02 |
250 | 17.00 | 4,250 | |||||
10/31/02 |
300 | 17.00 | 5,100 | |||||
37,615 | $ | 425,487 |
II-2
During 2003 employees exercised options to purchase 147,911 shares of Common Stock at an aggregate exercise price of $2,539,916. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Exercise Price |
Proceeds | |||||
1/31/03 |
394 | $ | 3.57 | $ | 1,405 | |||
337 | 3.59 | 1,209 | ||||||
4/30/03 |
400 | 17.00 | 6,800 | |||||
5/31/03 |
150 | 3.57 | 535 | |||||
2,250 | 10.56 | 23,750 | ||||||
2,175 | 14.00 | 30,450 | ||||||
4,350 | 17.00 | 73,950 | ||||||
700 | 23.00 | 16,100 | ||||||
10/31/03 |
13,000 | 10.56 | 137,222 | |||||
21,375 | 14.00 | 299,250 | ||||||
59,380 | 17.00 | 1,009,460 | ||||||
1,200 | 17.25 | 20,700 | ||||||
17,400 | 23.00 | 400,200 | ||||||
11,900 | 25.15 | 299,285 | ||||||
12/30/03 |
900 | 14.00 | 12,600 | |||||
12,000 | 17.25 | 207,000 | ||||||
147,911 | $ | 2,539,916 |
During 2004 employees exercised options to purchase 109,751 shares of Common Stock at an aggregate exercise price of $2,452,304. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Exercise Price |
Proceeds | |||||
1/31/04 |
731 | $ | 3.57 | $ | 2,606 | |||
5/31/04 |
250 | 17.00 | 4,250 | |||||
6/30/04 |
825 | 14.00 | 11,550 | |||||
10/15/04 |
500 | 10.56 | 5,278 | |||||
4,845 | 14.00 | 67,830 | ||||||
300 | 17.00 | 5,100 | ||||||
3,000 | 17.25 | 51,750 | ||||||
10/31/04 |
4,000 | 14.00 | 56,000 | |||||
12,200 | 17.00 | 207,400 | ||||||
300 | 17.25 | 5,175 | ||||||
25,200 | 23.00 | 579,600 | ||||||
2,500 | 28.00 | 70,000 | ||||||
55,100 | 25.15 | 1,385,765 | ||||||
109,751 | $ | 2,452,304 |
II-3
During 2002 the Company issued 2,039 shares of Common Stock from Treasury to the Companys 401(k) plan for a total of $51,293. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Purchase Price |
Proceeds | |||||
1/04/02 |
161 | $ | 28.00 | $ | 4,508 | |||
2/7/02 |
149 | 28.00 | 4,172 | |||||
3/5/02 |
118 | 28.00 | 3,304 | |||||
3/27/02 |
48 | 28.00 | * | |||||
4/5/02 |
174 | 25.15 | 4,376 | |||||
5/3/02 |
153 | 25.15 | 3,848 | |||||
6/11/02 |
181 | 25.15 | 4,552 | |||||
7/3/02 |
166 | 25.15 | 4,175 | |||||
8/5/02 |
149 | 25.15 | 3,747 | |||||
9/5/02 |
186 | 25.15 | 4,678 | |||||
10/2/02 |
156 | 25.15 | 3,923 | |||||
11/5/02 |
205 | 25.15 | 5,156 | |||||
12/3/02 |
193 | 25.15 | 4,854 | |||||
2,039 | $ | 51,293 |
* | Represents supplemental match at no cost to recipients. |
During 2003 the Company issued 826 shares of Common Stock from Treasury to the Companys 401(k) plan for a total of $23,954. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Purchase Price |
Proceeds | |||||
1/03/03 |
201 | $ | 29.00 | $ | 5,829 | |||
2/6/03 |
189 | 29.00 | 5,481 | |||||
3/7/03 |
146 | 29.00 | 4,234 | |||||
4/2/03 |
147 | 29.00 | 4,263 | |||||
5/3/03 |
143 | 29.00 | 4,147 | |||||
826 | $ | 23,954 |
During 2002 the Company issued 952 shares of Common Stock from Treasury to the Companys Employee Stock Purchase plan for a total of $23,328. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Purchase Price |
Proceeds | |||||
1/15/02 |
75 | $ | 26.60 | $ | 1,995 | |||
2/15/02 |
72 | 26.60 | 1,915 | |||||
3/15/02 |
69 | 26.60 | 1,835 | |||||
4/15/02 |
81 | 23.89 | 1,935 | |||||
5/15/02 |
85 | 23.89 | 2,031 | |||||
6/15/02 |
86 | 23.89 | 2,055 | |||||
7/15/02 |
82 | 23.89 | 1,959 | |||||
8/15/02 |
82 | 23.89 | 1,959 | |||||
9/15/02 |
82 | 23.89 | 1,959 | |||||
10/15/02 |
82 | 23.89 | 1,959 | |||||
11/15/02 |
78 | 23.89 | 1,863 | |||||
12/16/02 |
78 | 23.89 | 1,863 | |||||
952 | $ | 23,328 |
II-4
During 2003 the Company issued 454 shares of Common Stock from Treasury to the Companys Employee Stock Purchase plan for a total of 12,350. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
Date |
Shares |
Purchase Price |
Proceeds | |||||
1/15/03 |
67 | $ | 27.55 | $ | 1,846 | |||
2/15/03 |
56 | 27.55 | 1,543 | |||||
3/15/03 |
55 | 27.55 | 1,515 | |||||
4/15/03 |
55 | 27.55 | 1,515 | |||||
5/15/03 |
56 | 27.55 | 1,543 | |||||
6/15/03 |
59 | 26.60 | 1,569 | |||||
7/15/03 |
59 | 26.60 | 1,569 | |||||
8/15/03 |
47 | 26.60 | 1,250 | |||||
454 | $ | 12,350 |
On August 18, 2004 the Company issued 15,000 shares of Common Stock from Treasury to members of the Companys board of directors at a purchase price of $13.14 per share. This transaction was exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act.
On August 16, 2004 the Company granted 135,000 shares of restricted stock to key employees under the Companys 2004 Restricted Stock Unit Plan when the fair value was $13.14 per share. 27,000 of these shares vested on August 16, 2004 and 27,000 vested on August 31, 2005. These transactions were exempt from registration pursuant to Rule 504 of Regulation D of the Securities Act. The remaining shares will vest ratably through August 2008.
On November 24, 2004 the Company issued 8,000 shares of Common Stock to certain key employees for compensatory purposes. The fair value at the issue date was $32.00 per share.
On October 15, 2003 Koppers Inc. issued $320,000,000 aggregate principal amount of 9 7/8% Senior Secured Notes due 2013 to Credit Suisse First Boston LLC and certain other initial purchasers. The issuance of the Senior Secured Notes was made in reliance on Section 4(2) under the Securities Act and the Senior Secured Notes were subsequently resold by the initial purchasers pursuant to Rule 144A promulgated thereunder. The sale of the Senior Secured Notes was made without general solicitation or advertising.
On November 18, 2004 KI Holdings Inc. issued $203,000,000 aggregate principal amount of 9 7/8% Senior Discount Notes due 2014 to Credit Suisse First Boston LLC and certain other initial purchasers. The issuance of the Senior Discount Notes was made in reliance on Section 4(2) under the Securities Act and the Senior Discount Notes were subsequently resold by the initial purchasers pursuant to Rule 144A promulgated thereunder. The sale of the Senior Discount Notes was made without general solicitation or advertising.
Item 16. Exhibits and Financial Statement Schedules.
(a) Exhibits.
See Exhibit Index beginning on page II-6 of this registration statement.
(b) Financial Statement Schedules.
All schedules have been omitted because the information required to be set forth in schedules is not applicable or is shown in the consolidated financial statements, including the notes thereto.
II-5
Item 17. Undertakings.
(a) Insofar as indemnification for liabilities arising under the Securities Act of 1933 may be permitted to directors, officers and controlling persons of the registrant pursuant to the foregoing provisions, or otherwise, the registrant has been advised that in the opinion of the Securities and Exchange Commission such indemnification is against public policy as expressed in the Act and is, therefore, unenforceable. In the event that a claim for indemnification against such liabilities (other than the payment by the registrant of expenses incurred or paid by a director, officer or controlling person of the registrant in the successful defense of any action, suit or proceeding) is asserted against the registrant by such director, officer or controlling person in connection with the securities being registered, the registrant will, unless in the opinion of its counsel the matter has been settled by controlling precedent, submit to a court of appropriate jurisdiction the question whether such indemnification by it is against public policy as expressed in the Act and will be governed by the final adjudication of such issue.
(b) The undersigned registrant hereby undertakes that:
(1) It will provide to the underwriter at the closing specified in the underwriting agreements, certificates in such denominations and registered in such names as required by the underwriter to permit prompt delivery to each purchaser.
(2) For purposes of determining any liability under the Securities Act of 1933, the information omitted from the form of prospectus filed as part of this registration statement in reliance upon Rule 430A and contained in a form of prospectus filed by the registrant pursuant to Rule 424(b)(1) or (4) or 497(h) under the Securities Act shall be deemed to be part of this registration statement as of the time it was declared effective.
(3) For the purpose of determining any liability under the Securities Act of 1933, each post-effective amendment that contains a form of prospectus shall be deemed to be a new registration statement relating to the securities offered therein, and the offering of such securities at that time shall be deemed to be the initial bona fide offering thereof.
II-6
SIGNATURES
Pursuant to the requirements of the Securities Act, the Registrant has duly caused this registration statement to be signed on its behalf by the undersigned, thereunto duly authorized, in the City of Pittsburgh, State of Pennsylvania, on October 19, 2005.
KI HOLDINGS INC. | ||
By: |
/S/ WALTER W. TURNER | |
Name: Walter W. Turner | ||
Title: President and Chief Executive Officer |
Pursuant to the requirements of the Securities Act of 1933, this Amendment No. 1 to the registration statement has been signed on October 19, 2005 by the following persons in the capacities indicated.
Signature |
Title |
Date | ||
/S/ WALTER W. TURNER Walter W. Turner |
President and Chief Executive Officer and Director (Principal Executive Officer) |
October 19, 2005 | ||
/S/ BRIAN H. MCCURRIE Brian H. McCurrie |
Vice President and Chief Financial Officer (Principal Financial and Accounting Officer) |
October 19, 2005 | ||
* Robert Cizik |
Director |
October 19, 2005 | ||
* David M. Hillenbrand |
Director |
October 19, 2005 | ||
* Christian L. Oberbeck |
Director |
October 19, 2005 | ||
* Clayton Sweeney |
Director |
October 19, 2005 |
* By: | /S/ BRIAN H. MCCURRIE | |
Name: Brian H. McCurrie | ||
Title: Attorney-in-Fact |
II-7
EXHIBIT INDEX
Exhibit No. |
Exhibit | |
1** | Underwriting Agreement. | |
3.1** | Articles of Incorporation of the Company. | |
3.2** | Bylaws of the Company. | |
4.1 | Indenture, by and among the Koppers Inc., the Guarantors named therein and JPMorgan Chase Bank as Trustee, dated as of October 15, 2003 (incorporated by reference to Exhibit 10.43 to Koppers Inc.s Form 10-Q filed November 12, 2003). | |
4.2 | Form of Koppers Inc. Note (included in Exhibit 4.1 hereto). | |
4.3 | Indenture, by and among KI Holdings Inc. and The Bank of New York, as Trustee, dated as of November 18, 2004 (incorporated by reference to respective exhibit to the KI Holdings Inc. Registration Statement on Form S-4 filed February 14, 2005). | |
4.4 | Form of KI Holdings Inc. Note (included in Exhibit 4.3 hereto). | |
5.1** | Opinion of Reed Smith LLP regarding the legality of the securities being registered. | |
10.1 | Asset Purchase Agreement by and between the Koppers Inc. and Koppers Company, Inc., dated as of December 28, 1988 (incorporated by reference to respective exhibits to the Koppers Inc.s Prospectus filed February 7, 1994). | |
10.2 | Asset Purchase Agreement Guarantee provided by Beazer PLC, dated as of December 28, 1988 (incorporated by reference to respective exhibits to the Koppers Inc.s Prospectus filed February 7, 1994). | |
10.3 | Stockholders Agreement by and among Koppers Inc., Saratoga Partners III, L.P. and the Management Investors referred to therein, dated as of December 1, 1997 (incorporated by reference to Exhibit 4.3 of the Koppers Inc.s Form S-8 Registration Statement filed December 22, 1997). | |
10.4 | Stock Subscription Agreement, dated as of December 26, 1988 (incorporated by reference to respective exhibits to the Koppers Inc.s Prospectus filed February 7, 1994 pursuant to Rule 424(b) of the Securities Act of 1933, as amended). | |
10.5 | Advisory Services Agreement by and between Koppers Inc. and Saratoga Partners III, L.P., dated as of December 1, 1997 (incorporated by reference to Exhibit 10.29 to the Koppers Inc.s Form S-4 Registration Statement filed December 22, 1997). | |
10.6 | Indenture by and between Koppers Inc. and PNC Bank, National Association, as Trustee, dated as of December 1, 1997 (incorporated by reference to Exhibit 4.2 of the Koppers Inc.s Form S-4 Registration Statement filed December 23, 1997). | |
10.7 | Credit Agreement by and among Koppers Inc., the Guarantors party hereto, the Banks party hereto, PNC Bank, National Association, as Administrative Agent, National City Bank of Pennsylvania, as Syndication Agent, and Citizens Bank of Pennsylvania, Fleet National Bank and Wachovia Bank, National Association, as Co-Documentation Agents, dated as of May 12, 2003 (incorporated by reference to Exhibit 10.40 to the Koppers Inc. Form 10-Q filed August 4, 2003). | |
10.8 | Intercreditor Agreement by and among PNC Bank, National Association, as Credit Agent, JPMorgan Chase Bank, as Trustee, Koppers Inc. and the Guarantors named therein, dated as of October 15, 2003 (incorporated by reference to respective exhibits to the Koppers Inc. Form S-4 Registration Statement filed January 13, 2004 in connection with an Exchange Offer for $320 million of 9 7/8% Senior Secured Notes due 2013). | |
10.9 | Employment agreement with Steven R. Lacy dated April 5, 2002 (incorporated by reference to Exhibit 10.35 of the Koppers Inc. Form 10-K filed March 5, 2003). |
II-8
Exhibit No. |
Exhibit | |
10.10 | Employment agreement with David Whittle dated August 18, 2000 (incorporated by reference to Exhibit 10.35 of the Koppers Inc. Form 10-K filed March 5, 2003). | |
10.11 | Employment agreement with Robert H. Wombles dated August 1, 2001 (incorporated by reference to Exhibit 10.35 of the Koppers Inc. Form 10-K filed March 5, 2003). | |
10.12 | Retirement Plan of Koppers Industries, Inc. and Subsidiaries for Salaried Employees (incorporated by reference to Exhibits to the Koppers Inc. Prospectus filed February 7, 1994 pursuant to Rule 424(b) of the Securities Act of 1933, as amended, in connection with the offering of the 8 1/2% Senior Notes due 2004). | |
10.13 | Koppers Industries, Inc. Non-contributory Long Term Disability Plan for Salaried Employees (incorporated by reference to respective exhibits to the Koppers Inc. Prospectus filed February 7, 1994 pursuant to Rule 424(b) of the Securities Act of 1933, as amended, in connection with the offering of the 8 1/2% Senior Notes due 2004). | |
10.14 | Koppers Industries, Inc. Employee Savings Plan (incorporated by reference to respective exhibits to the Koppers Inc. Prospectus filed February 7, 1994 in connection with the offering of the 8 1/2% Senior Notes due 2004). | |
10.15 | Koppers Industries, Inc. Survivor Benefit Plan (incorporated by reference to respective exhibits to the Koppers Inc. Prospectus filed February 7, 1994 pursuant to Rule 424(b) of the Securities Act of 1933, as amended, in connection with the offering of the 8 1/2% Senior Notes due 2004). | |
10.16 | Restated and Amended Employee Stock Option Plan (incorporated by reference to respective exhibits to the Koppers Inc. Amendment No. 1 to Form S-1 Registration Statement filed June 18, 1996 in connection with the offering of 7,001,922 shares of Common Stock). | |
10.17 | Compensation contracts and Promissory Note for Robert Cizik (incorporated by reference to respective exhibits to the Koppers Inc. 10-K for the year ended December 31, 1999). | |
10.18 | Koppers Industries, Inc. 1997 Stock Option Plan (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2001). | |
10.19 | Koppers Industries, Inc. 1998 Stock Option Plan, as Restated and Amended as of November 9, 1999) (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2001). | |
10.20 | Koppers Industries, Inc. 2001 Senior Management Incentive Plan (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2001). | |
10.21 | Confidential Agreement and General Release between Donald E. Davis and Koppers Inc. dated August 18, 2003 (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2003). | |
10.22 | Employment agreement with Brian H. McCurrie dated October 13, 2003 (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2003). | |
10.23 | Compensation contracts and Promissory Note for Robert Cizik (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 1999). | |
10.24*** | Treatment Services Agreement between the Koppers Inc. and CSX Transportation, Inc. dated October 4, 2002 (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2002). | |
10.25*** | Coke supply agreement between Koppers Monessen Partners LP (a consolidated subsidiary of the Company) and ISG Cleveland, Inc. and Subsidiaries dated September 2, 2003 (incorporated by reference to Exhibit 10.41 to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2003). |
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Exhibit No. |
Exhibit | |
10.26*** | Amendment to Credit Agreement, dated October 15, 2003, by and among Koppers Inc., the Guarantors party thereto, the Banks party thereto, PNC Bank, National Association, as Administrative Agent, National City Bank of Pennsylvania, as Syndication Agent, and Citizens Bank of Pennsylvania, Fleet National Bank and Wachovia Bank, National Association, as Co-Documentation Agents (incorporated by reference to Exhibit 10.42 to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2003). | |
10.27 | Registration Rights Agreement dated September 30, 2003 between Koppers Inc. and Credit Suisse First Boston LLC as Representative of the Several Purchasers (incorporated by reference to Exhibit 10.44 to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2003). | |
10.28 | Employment Agreement with Mark R. McCormack dated September 29, 2003 (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-K for the year ended December 31, 2003). | |
10.29*** | Memorandum of Agreement between Koppers Inc. and Union Pacific Railroad Company, dated August 1, 2003 (incorporated by reference to Exhibit 10.45 to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2003). | |
10.30 | Amendment to Credit Agreement dated as of November 17, 2004, by and among Koppers Inc., the Guarantors party thereto, the Banks party thereto, PNC Bank, National Association, as Administrative Agent, National City Bank of Pennsylvania, as Syndication Agent, and Citizens Bank of Pennsylvania, Fleet Bank and Wachovia Bank, National Association as Co-Documentation (incorporated by reference to respective exhibit to the KI Holdings Inc. Registration Statement on Form S-4 filed February 14, 2005). | |
10.31 | Amendment and Restatement to Article VII of the Asset Purchase Agreement (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-Q for the quarter ended June 30, 2004). | |
10.32 | 2004 Restricted Stock Unit Plan (incorporated by reference to respective exhibits to the Koppers Inc. Form 10-Q for the quarter ended September 30, 2004). | |
10.33 | Agreement and Plan of Merger dated as of November 18, 2004, by and among Koppers Inc., Merger Sub for KI Inc. and KI Holdings Inc. (incorporated by reference to respective exhibit to the KI Holdings Inc. Registration Statement on Form S-4 filed February 14, 2005). | |
10.34**** | Amendment to Credit Agreement dated as of August 15, 2005 by and among Koppers Inc., the Guarantors party thereto, the Banks party thereto, PNC Bank, National Association, as Administrative Agent, National City Bank of Pennsylvania, as Syndication Agent, and Citizens Bank of Pennsylvania, Fleet Bank and Wachovia Bank, National Association as Co-Documentation Agents. | |
21** | List of subsidiaries of the Company. | |
23.1* | Consent of Ernst & Young LLP. | |
23.2** | Consent of Reed Smith LLP (included in Exhibit 5.1 hereto). | |
24.1**** | Powers of Attorney authorizing execution of Registration Statement on Form S-1 on behalf of certain officers and directors of the Company. |
* | Exhibits filed herewith. |
** | To be filed by amendment. |
*** | Certain portions have been omitted pursuant to a Confidential Treatment Request. The entire document has been filed confidentially with the SEC. |
**** | Previously filed. |
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Exhibit 23.1
Consent of Independent Registered Public Accounting Firm
We consent to the reference to our firm under the caption Experts and to the use of our report dated February 4, 2005, in Amendment No. 1 to the Registration Statement (Form S-1 No. 333-128250) and related Prospectus of KI Holdings Inc. for the registration of shares of its common stock.
/s/ Ernst & Young LLP
Pittsburgh, Pennsylvania
October 19, 2005
(212) 701-3139
October 19, 2005
Ms. Pamela A. Long
Assistant Director
Division of Corporation Finance
Securities and Exchange Commission
100 F Street, N.E.
Washington DC 20549-7010
Re: | KI Holdings Inc. |
Registration Statement on Form S-1
Filed September 12, 2005
File No. 333-128250
Dear Ms. Long:
KI Holdings Inc. (the Company) has filed today with the Securities and Exchange Commission (the Commission), via EDGAR, Amendment No. 1 (Amendment No. 1) to its Registration Statement on Form S-1 (File No. 333-128250) (the Registration Statement). The amendment sets forth the Companys responses to the comments contained in your letter dated October 11, 2005 relating to the Registration Statement. Four clean copies of Amendment No. 1, and four copies which are marked to show changes from the originally filed Registration Statement, are enclosed for your convenience with three copies of this letter. Page references in the responses are to pages in the marked copy of Amendment No. 1.
Set forth below are the comments of the staff of the Commission (the Staff) contained in your letter and immediately below each comment is the response of the Company with respect thereto or a statement identifying the location in Amendment No. 1 of the requested disclosure.
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General
1. | Please include all information that is not subject to Rule 430A in the next amendment, including a bona fide estimate of the range of the maximum offering price for the shares and the maximum number of shares offered. This information must be included on the prospectus cover page, as well as in the body of the prospectus. See instruction 1(A) to Item 501(b)(3) of Regulation S-K. We will need adequate time to review this information once it is provided. |
The Company is still in the process of determining the number of shares to be offered and an appropriate price range, as well as a limited amount of other non-Rule 430A information, and as a result is not yet able to include all of the non-Rule 430A information in Amendment No. 1. The Company will include all non-Rule 430A information in a future amendment prior to effectiveness.
2. | All exhibits are subject to our review. Accordingly, please file or submit all of your exhibits with your next amendment, or as soon as possible. Please note that we may have comments on the legal opinion and other exhibits once they are filed. Understand that we will need adequate time to review these materials before accelerating effectiveness. |
The Company will file all unfiled exhibits in a future amendment prior to effectiveness.
3. | Prior to the effectiveness of the registration statement, please arrange to have the NASD call us or provide us with a letter indicating that the NASD has cleared the filing. |
The Company will arrange to have the NASD contact the Staff prior to effectiveness.
4. | Please update all information in the prospectus to the most recent practicable date. |
The Company notes the Staffs comment and has revised the Registration Statement to the extent practicable.
5. | Please do not use smaller type in tables, as you do on pages 7 and 31, for example. |
The Company has complied with this comment by increasing the font size in the tables beginning on pages 8 and 32 of Amendment No. 1.
6. | To the extent applicable, our comments also apply to future filings of Koppers, Inc. |
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The Company notes the Staffs comment.
Cover Page
7. | Please identify the nature of the underwriting arrangements. See Item 501(b)(8) of Regulation S-K. |
The Company confirms that the offering is being done on a firm commitment basis and is not a best efforts or minimum-maximum offering. As such, the Company believes that it is in compliance with Item 501(b)(8) of Regulation S-K.
Inside Front Cover Page
8. | Please provide a copy of any inside cover graphics. |
The Company will provide a copy of any inside cover graphics in a future filing prior to effectiveness.
Summary, page 1
9. | Disclosure on pages 1-4 of the summary repeats information contained on pages 54-57 of the Business section of the prospectus. Please shorten the prospectus summary. See instruction to Item 503(a) of Regulation S-K. |
The Company has complied with this comment by revising pages 1-4 of Amendment No. 1 to shorten the disclosure in the Summary.
10. | Please revise to include a balanced description of your business. For example, you discuss your net sales and EBITDA for the past 12 months, but do not disclose your results of operations over the past three years. In addition, please remove the section on your Key Competitive Strengths or also describe your weaknesses. Finally, if you want to highlight key aspects of your business strategy, please do so in a short bullet-point list and balance by briefly discussing the risks of implementing your strategy. |
The Company has complied with this comment by revising pages 1-5 of Amendment No. 1. The Company advises the Staff that it discloses its 3 year results of operations in the Summary Historical Consolidated Financial Statements section of the Summary.
11. | Disclose the basis for all of your assertions about your competitive position within your industry. If you funded or were otherwise affiliated with any of the studies or reports you cite, please disclose this. Note that if any of this information was prepared by a third party for inclusion in this registration statement, you should file the consent of such party as an exhibit. Otherwise, please confirm that these sources are widely available to the public. If you do not have appropriate independent support for a statement, please revise the language to make clear that this is your belief based on your experience in |
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the industry, if true. This comment is also applicable to any unsupported claims in the Business section of the filing. We may have additional comments after we review your response. |
The Company has complied with this comment by supplementally providing to the Staff independent support for these statements with the filing. As demonstrated by the table attached hereto as Annex A, none of the studies or reports cited and none of this information was prepared by a third party for inclusion in the Registration Statement. The Company does pay membership dues to the Railway Tie Association (the RTA) and certain employees of the Company serve on various RTA committees, including the executive committee. The Company is not otherwise affiliated with the RTA or any other studies or reports cited in Amendment No. 1.
The Offering, page 6
12. | Please revise to more accurately describe your intent and the board of directors intent with regard to the dividend policy. Describe the risks and potential effect of this policy, including your leverage and ability to fund operations and growth. Also describe the dividend restrictions in your debt agreements and under state law. |
The Company has complied with this comment by revising the disclosure on pages 6-7 of Amendment No. 1.
Summary Historical Consolidated Financial Data, page 7, and Selected Historical Consolidated Financial Data, page 31
13. | In regard to the non-GAAP measure that you present, please be advised that: |
| When you present this measure, you should also disclose the most directly comparable GAAP measure with equal or greater prominence and provide a cross-reference to the required reconciliation. Please revise your disclosures on pages 1 and 54. |
The Company has complied with this comment by revising the disclosure on pages 1 and 57 of Amendment No. 1.
| You should revise your disclosures on pages 9 and 33 to address the additional limitations of excluding interest expense and income taxes from a measure used to evaluate operating results. |
The Company has complied with this comment by revising the disclosure on pages 10 and 34 of Amendment No. 1.
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Risk Factors, page 11
14. | Some of your risk factor headings do not specify the resulting risk. Please revise them to specify clearly the risk. |
The Company has complied with this comment by revising the headings of several risk factors to more clearly specify the risk described. Please see pages 12-25 of Amendment No. 1.
15. | Please avoid language in risk factors like adversely affected or material adverse effect. Instead, please state what the specific impact will be on your financial condition or results of operations. |
The Company has complied with this comment by revising several risk factors to remove this language and more specifically state what the specific impact of the risk in question will be on its financial condition or results of operations. Please see pages 12-25 of Amendment No. 1.
16. | Some of your risk factors use language like there can be no assurance or we cannot assure you. Please delete this language; the real risk is not your inability to offer assurance, but the condition described. |
The Company has complied with this comment by revising the risk factors to remove this type of language. Please see pages 12-25 of Amendment No. 1.
17. | Many of the risk factors contain legalese and the actual risk you are trying to convey does not stand out from the extensive detail you provide. Please revise in more concrete terms, get to the risk as quickly as possible and provide only enough detail to place the risk in context. We may have additional comments after we review your response. |
The Company has complied with this comment by revising the risk factors on pages 12-25 of Amendment No. 1.
18. | Provide the information investors need to assess the magnitude of the risk. For example: quantify potential dilution as a result of the offering; explain why you have substantial negative net worth; quantify your potential exposure relating to environmental laws and regulations; describe how adverse weather has impacted your operations; clarify the effect on your operations and investors if you default on your debt and are unable to refinance; and describe your internal control deficiencies. |
The Company has complied with this comment by revising the risk factors on pages 12-25 of Amendment No. 1.
19. | Item 503(c) of Regulation S-K states that issuers should not present risk |
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factors that could apply to any issuer or to any offering. For example, the risks you disclose relating to senior management, terrorist attacks and being a public company could apply to nearly any issuer in your industry and even in other industries. If you elect to retain these and other general risk factors in your prospectus, you must clearly explain how they apply to your industry, company, or offering. |
The Company has complied with this comment by deleting the risk factors relating to terrorist attacks and being a public company and revising the risk factor relating to senior management to demonstrate how this risk applies to the company. Please see pages 20-21 of Amendment No. 1.
This offering may cause us to undergo an ownership change. . ., page 18
20. | Please disclose why you cannot determine whether the offering will cause an ownership change and when you will be able to make this determination. |
The Company is still in the process of determining how many shares will be sold in the offering and is not yet able to determine what the percentage change in the ownership of the Company will be following the offering. The Company will make this determination prior to effectiveness of the Registration Statement and will reflect such in a future amendment prior to effectiveness.
Our management and auditors have identified certain deficiencies ..., page 25
21. | Please identify the control deficiencies, address how the weaknesses were overcome, and specifically address what remedial actions you are undertaking and when you expect them to be completed. |
The Company has complied with this comment by revising the disclosure on page 24 of Amendment No. 1.
Forward-Looking Statements, page 26
22. | Section 27A(b)(2)(D) of the Securities Act and Section 21 E(b)(2)(D) of the Exchange Act expressly state that the safe harbor for forward-looking statements does not apply to statements made in connection with an initial public offering. Please revise accordingly. |
The Company has complied with this comment by revising the disclosure on page 26 of Amendment No. 1.
Industry and Market Data, page 26
23. | Please revise the last two sentences of this section to eliminate the implication that you are not responsible for the accuracy of the information you elect to |
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include in your prospectus. |
The Company has complied with this comment by revising the disclosure on page 26 of Amendment No. 1.
Dividend Policy, page 29
24. | Disclose the frequency and amount of any cash dividends for the past two years. See Item 201(c) of Regulation S-K. We note that the company declared a $35 million dividend on July 28, 2005. Please disclose whether this dividend was declared pursuant to any agreement. Clarify whether you have historically had sufficient earnings to pay dividends or whether you used borrowings. |
The Company has complied with this comment by revising the disclosure on pages 29-30 of Amendment No. 1.
25. | Please describe in detail the restrictions in your debt agreements and their potential impact on your ability to pay dividends at the rates identified. |
The Company has complied with this comment by revising the disclosure on pages 29-30 of Amendment No. 1.
26. | Please clarify whether you are able to pay dividends under Pennsylvania law based on the second test and your negative net worth. |
The Company has complied with this comment by revising the disclosure on pages 29-30 of Amendment No. 1.
27. | The first sentence of the disclosure should clearly state the dividend policy, including the judgments made with regard to paying out cash instead of retaining it. Also clarify whether the board contemplates paying out all excess cash. If not, clarify what the rate is based on. Fully address the potential long-term implications for your business and financial condition arising from paying out cash. We may have additional comments after we review your response. |
The Company has complied with this comment by revising the disclosure on pages 29-30 of Amendment No. 1.
28. | Clearly address the potential necessity of using borrowings to fund dividends, if applicable. Discuss these assumptions and considerations in your Managements Discussion and Analysis of Financial Condition and Results of Operations as well, to the extent that they represent known material trends, demands, commitments and uncertainties, or are otherwise material to an understanding of your business, results of operations and |
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financial condition. |
The Company has complied with this comment by revising the disclosure on pages 29-30 of Amendment No. 1.
Dilution, page 30
29. | Revise the dilution table to include the shares underlying options that officers, directors and affiliates have the right to acquire, including grants under the 2005 long-term incentive plan. See Item 506 of Regulation S-K. |
The Company advises the Staff that as of this time no such options are outstanding and no options have been granted under the 2005 long-term incentive plan.
30. | Provide dilution information assuming the underwriters exercise the over allotment option. |
The Company has complied with this comment by revising the disclosure on page 31 of Amendment No. 1.
Managements Discussion and Analysis of Financial Condition and Results of Operations, page 35
Trend Overview. page 35
31. | Please describe any other known trends or uncertainties that you reasonably expect will have a material impact on net revenues or income from continuing operations. For example, the Other Business Matters you discuss on page 52 appear relevant in this section. Also discuss any known trends relating to the cost of raw materials. |
The Company has complied with this comment by revising the disclosure on page 36 of Amendment No. 1.
Results of Operations, page 37
32. | Please expand your discussion under results of operations for all periods to: |
| Quantify each factor you cite as impacting your operations. For example, you disclose the increase in net sales for your carbon materials & chemicals segment is attributable to pricing increases, offset by volume reductions in phthalic anhydride and furnace coke, without quantifying the impact attributed to each component. |
The Company has complied with this comment by revising the disclosure
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on pages 37-41 of Amendment No. 1.
| Describe unusual or infrequent events, significant economic changes, and significant components of revenue and expenses. For example, your discussion of the increase in net sales does not explain why there were higher raw material costs and why there were volume reductions for phthalic anhydride and furnace coke. |
The Company has complied with this comment by revising the disclosure on pages 37-41 of Amendment No. 1.
| Discuss the extent to which material increases in net sales are attributable to increases in prices, volume or amount of products being sold, or introduction of new products. For example, part of your explanation for the decrease in income from operations for your railroad & utility products segment was primarily due to a change in product mix without further analysis as to whether this was a one-time event or may continue in the future and the impact on future sales. In addition, we note in your Business section that you discuss new products; however, your MD&A discussion does not include an analysis of how new products impacted your net sales and costs. |
The Company has complied with this comment by revising the disclosure on pages 37-41 of Amendment No. 1. The Company advises the Staff that the impact of new products on its net sales and costs is not discussed in the MD&A because it is immaterial for the periods presented.
Note that this is not meant to represent an all-inclusive list of where your MD&A should be improved. We encourage you to provide quantification of amounts and further clarification throughout your discussion. See Item 303(a)(3) of Regulation S-K.
The Company has complied with this comment by revising the disclosure on pages 37-41 of Amendment No. 1.
Liquidity and Capital Resources, page 40
33. | To enhance your disclosure, please revise your filing to disclose your compliance and Koppers compliance with debt covenants as of the latest balance sheet date. In addition, disclose and discuss your most restrictive debt covenants and your current level of compliance. |
The Company has complied with this comment by revising the disclosure on page 42 of Amendment No. 1.
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34. | To enhance your disclosure, please revise your filing to disclose and discuss the most significant restrictions on your ability and Koppers ability to declare dividends. |
The Company has complied with this comment by revising the disclosure on pages 42-43 of Amendment No. 1.
35. | Please expand your liquidity discussion to cover the three-year period covered by the financial statements and not just fiscal year 2004, using year-to-year comparisons or any other format to enhance the readers understanding. See Instruction 1 to Item 303(a) of Regulation S-K. |
The Company has complied with this comment by revising the disclosure on pages 43-44 of Amendment No. 1.
36. | To enhance your disclosure, please expand your discussion of liquidity and capital resources to include: |
| known trends or uncertainties regarding your operating cash flows and working capital (we note that operating cash flow decreased since 2002); |
| a more detailed discussion related to your sources and uses of debt financing, including whether you have or anticipate refinancing any of your debt; |
| the impact on your liquidity and results of operations from increasing your debt and whether you expect this trend to continue; |
| prospective information on the costs you expect to incur for capital expenditures to expand your business; and |
| known contractual commitments, such as the raw material purchase contracts identified in your contractual obligations table. |
The Company has complied with this comment by revising the disclosure on pages 43-44 of Amendment No. 1.
37. | We note your disclosure that in August 2005, you received a dividend payment of $13 million from Koppers Inc., which was borrowed under the revolving credit facility. Using these proceeds and available cash, you declared a dividend totaling $35 million. Please clarify what you mean by available cash and disclose whether the cash was provided by borrowings. |
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The Company has complied with this comment by revising the disclosure on page 43 of Amendment No. 1.
Stock Purchases by Directors/Restricted Stock Grants to Senior Management, page 43
38. | Please disclose the price paid for the stock issued to the members of the board of directors, and the exercise prices for the options that were granted. Please also identify the persons to whom the securities were issued. |
The Company has complied with this comment by revising the disclosure on pages 46-47 of Amendment No. 1. The prices paid were based on independent annual valuations prepared for purposes of determining the redemption prices of shares held by employees reduced dollar-for-dollar by the amount of dividends paid since the date of the last such independent annual valuation in accordance with our established policy.
Business, pages 54
39. | Please describe the general development of KI Holdings and Koppers, including the 2004 restructuring and the role of Saratoga Partners and the management investors. See Item 101 (a) of Regulation S-K. |
The Company has complied with this comment by revising the disclosure on page 58 of Amendment No. 1.
Our Business Strategy, page 57
40. | Please describe in greater detail the initiatives you have taken to rationalize your capacity, streamline operations and improve productivity. Also describe in greater detail your initiative relating to the closure of the Montgomery, Alabama facility and any other restructuring plans. |
The Company has complied with this comment by revising the disclosure on page 61 of Amendment No. 1.
Carbon Materials & Chemicals, page 58, and Railroad & Utility Products, page 61
41. | Please describe in greater detail the actual services you offer and products you produce. For example, clarify whether you manufacture the products, contract with third parties or have entered into joint ventures or partnerships to manufacture the products. Also, describe: |
| the methods of distribution of your products; |
| your practices relating to working capital items, such as inventory or warranties; and |
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| the importance of patents, trademarks, and licenses to your business. |
Consider providing subheadings for each of your products so that your disclosure is easier to understand.
The Company has complied with this comment by revising the disclosure on pages 61-65 and page 67 of Amendment No. 1.
Technology and Licensing, page 63
42. | Please disclose when your material intellectual property rights will terminate. |
The Company has complied with this comment by revising the disclosure on page 67 of Amendment No. 1.
Employees and Employee Relations, page 64
43. | Please disclose the status of any negotiations related to the labor contracts that expire in 2005. |
The Company has complied with this comment by revising the disclosure on page 68 of Amendment No. 1.
Legal Proceedings, page 65
44. | For each proceeding, disclose the name of the court or agency in which the proceedings are pending, the date instituted, the principal parties, a description of the factual basis alleged to underlie the proceeding and the relief sought. See Item 103 of Regulation S-K. |
The Company has complied with this comment by revising the disclosure on pages 69-70 of Amendment No. 1.
45. | Please provide the environmental disclosures required by Instruction 5 to Item 103 of Regulation S-K. |
The Company has complied with this comment by revising the disclosure on page 70 of Amendment No. 1.
Management, page 67
46. | Describe any arrangement or understanding between any executive officer or director and any other person(s) pursuant to which he was or is to be selected as an officer or director. See Item 401 (a) and (b) of Regulation S-K. |
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The Company advises the Staff that it is not aware of any arrangement or understanding between any executive officer or director and any other person pursuant to which such executive officer or director is to be selected as an executive officer, director or nominee.
Benefit Plans, page 72
47. | It appears that the terminal value for Mr. Turner exceeds the values listed in the tables on page 73. Please revise to include the benefits payable to Mr. Turner. |
The Company has complied with this comment by revising the disclosure on page 77 of Amendment No. 1.
Principal and Selling Stockholders, page 78
48. | Please indicate in the footnotes, the number of shares that each shareholder has the right to acquire within 60 days. See Item 403(a) of Regulation S-K. |
The Company advises the Staff that no such shares exist.
49. | Disclose whether all the preferred stock will be converted into shares of common stock upon completion of the offering. Since the preferred stock is immediately convertible into common stock, include those shares in the column for common stock and indicate in the footnotes the shares of preferred stock held by Saratoga. |
The Company advises the Staff that the treatment of the preferred stock is still under consideration. The Company will include revised disclosure in a subsequent amendment prior to effectiveness.
50. | Please identify the name of each selling shareholder and include all of the information required by Item 507 of Regulation S-K. |
The Company advises the Staff that it is still determining who the selling shareholders will be and it will provide the information required by Item 507 of Regulation S-K once all of the selling shareholders have been identified.
51. | Supplementally advise us whether any of the selling shareholders are broker-dealers or affiliates of a broker-dealer. |
The Company will supplementally advise the Staff once all of the selling shareholders have been identified.
52. | Please revise this section to indicate that the selling shareholders may be underwriters with respect to the shares that they are offering for resale. |
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The Company advises the Staff that, while this is a facts and circumstances inquiry and not all of the selling shareholders have been identified yet, it does not believe that the selling shareholders will be deemed underwriters because it is unlikely that any selling shareholder purchased its shares with a view towards distribution or sale. The Company will confirm this once all of the selling shareholders have been identified and will modify the disclosure as appropriate.
Certain Relationships and Related Transactions, page 80
53. | Please describe the consulting services performed by Robert Cizik. |
The Company has complied with this comment by revising the disclosure on page 84 of Amendment No. 1.
54. | Since this is a firm commitment offering, please disclose whether the stockholders agreement will terminate automatically. |
The Company has complied with this comment by revising the disclosure on page 85 of Amendment No. 1.
Shares Eligible for Future Sale, page 87
55. | Quantify the number of shares that are eligible for future sale under each subheading. |
The Company advises the Staff that it will provide this disclosure in an amendment prior to effectiveness when it determines how many shares will be sold in the offering.
Material United States Federal Income Tax Considerations, page 89
56. | Please remove the first sentence in the paragraph stating that the discussion is for general information only. This may imply that investors are not entitled to rely on this information. |
The Company has complied with this comment by removing the sentence on page 93 of Amendment No. 1.
Underwriting, page 92
57. | Disclose the criteria that the representatives will use in determining whether to consent to waiving the 180-day lock-up agreement. In addition, disclose the criteria that they will use in determining whether to waive an extension if one of the events that you list occurs. |
The Company has complied with this comment by revising the disclosure on page
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97 of Amendment No. 1 to indicate the criteria that the representatives will use in determining whether to consent to a release of the lock-up or to grant any waiver of a lock-up period extension.
58. | Please identify any members of the underwriting syndicate that will engage in any electronic offer, sale, or distribution of the shares and describe their procedures to us supplementally, or confirm that the Divisions Office of Chief Counsel has reviewed and approved these procedures. If you become aware of any additional members of the underwriting syndicate that may engage in electronic offers, sales, or distributions after you respond to this comment, promptly supplement your response to identify those members and provide us with a description of their procedures. |
Credit Suisse First Boston LLC has advised the Company that one or more members of the underwriting syndicate may engage in an electronic offer, sale or distribution of the shares and may make a prospectus in electronic format available on the web sites that they maintain or may distribute prospectuses electronically. At the time CSFB sends out invitations to participate in the offering to potential syndicate members, the underwriters that have been invited must accept the invitation on the basis that they will not engage in any electronic offer, sale or distribution of shares, or that if they do engage in such activities, that they will do so only on the basis that the procedures that these underwriters use for electronic offers, sales or distributions have been previously reviewed by the Commission and the Commission raised no objections.
CSFB has also advised the Company that it plans to post the preliminary prospectus and the final prospectus on the Equity New Issues US portion of its external website. Please note, however, that CSFB will not rely on such availability to satisfy its prospectus delivery requirements. The procedures employed in connection with CSFBs electronic website posting of the prospectus were reviewed by the Staff in connection with the Google Inc. initial public offering dated August 18, 2004, as well as the Spirit Finance initial public offering dated December 15, 2004. Moreover, screen shots of both the posting of the Google preliminary prospectus and the Spirit Finance preliminary prospectus on the Equity New Issues US portion of CSFBs external website were cleared by the Staff. Neither CSFBs procedures with respect to Equity New Issues US nor the appearance of the screen shots have changed since they were cleared by the Staff in the aforementioned transactions.
In addition, CSFB has advised the Company that, as an accommodation to its customers, it sends PDF versions of the preliminary and final prospectuses only to potential investors who specifically request information from CSFB about similar offerings. Please note, however, that CSFB will not rely on the PDF versions to satisfy its prospectus delivery requirements. The PDF files are accompanied by an email that contains only a descriptive subject header (issuer name and type of document, e.g., preliminary prospectus, final prospectus) and
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the PDF icon, but no text message. CSFBs Equity Sales Force is under instructions that they may forward such email (along with the PDF) to their customers in the appropriate jurisdictions, provided no message is added to the email being forwarded. Subject lines and emails containing PDFs of preliminary and final prospectuses from CSFB do not depart substantively from this format.
UBS Securities LLC has advised the Company that as a courtesy to certain of their customers to whom a preliminary prospectus will be sent, UBS Securities LLC and UBS Financial Services Inc., a selected dealer affiliated with UBS Securities LLC, may distribute preliminary prospectuses electronically to certain of their customers. UBS will not accept indications of interest, offers to purchase or confirm sales electronically except for the indications of interest accepted by UBS through its New Issues system (formerly known as DealKey (SM) and described in the next paragraph). To the extent distributed electronically, the preliminary prospectus will be in Adobe PDF format. No preliminary prospectus will be sent until a preliminary prospectus meeting the requirements of the Securities Act of 1933 has been prepared and filed with the Commission.
UBS Securities LLC intends to make the preliminary prospectus available to certain of its customers through New Issues, a section of the UBS Investment Bank Client Portal that is part of UBS Securities LLCs web-based client services site. UBS Securities LLC will accept indications of interest from those certain customers through New Issues but will not accept offers to purchase or confirm sales through any of its websites in connection with the offering. The New Issues section is separate from UBS Securities LLCs publicly available website as access to New Issues is password-protected. UBS Securities LLC customers may obtain password access to New Issues upon request. UBS Securities LLC currently limits access to New Issues in the United States to institutional customers that are qualified institutional buyers under Rule 144A. New Issues contains a listing of equity and equity-linked offerings, with each offering hyperlinked to an offering summary page. The offering summary page will contain Rule 134 information pertaining to the offering, a hyperlink to the preliminary prospectus and other non-offering related information (such as administrative or logistical information). In some cases, the offering summary page will also contain a link to the offering road show as discussed below in greater detail in the Companys response to comment y. The preliminary prospectus will be in Adobe PDF format, and a link will be available on the page to download the required viewer. The Company has been informed by UBS Securities LLC that Ms. Kristina Schillinger, Esq. of the Securities and Exchange Commission reviewed UBS Securities LLCs electronic offering procedures without objection in the spring of 2001.
UBS Securities LLC has also informed the Company that, in addition to distributing preliminary prospectuses electronically through New Issues, it may
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send preliminary prospectuses via email as a courtesy to certain of its customers to whom it is concurrently sending a prospectus in hard copy.
59. | Tell us whether you or the underwriters have any arrangements with a third-party to host or access your preliminary prospectus on the Internet. If so, identify the party and the website, describe the material terms of your agreement, and provide us with a copy of any written agreement. Please also provide us with copies of all information concerning your company or prospectus that has appeared on their website. Again, if you subsequently enter into any such arrangements, promptly supplement your response. |
CSFB has advised the Company that it is a party to a master Roadshow Agreement with Net Roadshow, Inc., now known as Yahoo! NetRoadshow, that it entered into in 1998. A copy of that agreement is provided with this letter. In accordance with the agreement, Yahoo! NetRoadshow will make the road show available to investors who may access it through the use of a password provided by the underwriters. An investor who is given the password may access the road show during a 24-hour period and will not be able to download, copy or print any of the contents of the road show. In the agreement, Yahoo! NetRoadshow agrees to comply with the Net Roadshow Inc. no-action letter dated July 30, 1997, received from the Commission in connection with virtual roadshows. The only material that will appear on the Yahoo! NetRoadshow website (www.netroadshow.com) will be the road show and the red herring.
60. | We note that the underwriters have reserved shares for sale directly to your directors, employees and designated individuals. Please supplementally describe the mechanics of how and when these shares are offered and sold to investors in the directed share program for this offering. For example, tell us how the prospective recipients and number of reserved shares are determined. Tell us how and when the issuer and underwriter notified the directed share investors, including the types of communications used. Discuss the procedures these investors must follow in order to purchase the offered securities. Are directed share purchasers required to establish accounts before the effective time, and, if so, what if any funds are put in newly established brokerage accounts before the effective date? How do the procedures for the directed share program differ from the procedures for the general offering to the public? Also, please state whether or not the shares purchased as part of the directed share program will be subject to the lock-up agreement. |
The Company will supplementally provide the Staff under separate cover a copy of the materials proposed to be distributed (manually or through CSFBs DSP Online Procedures) in connection with soliciting interest in the directed share program (the Program). To date, no persons have received copies of the
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materials. The Company and CSFB will work together to implement the Program. The Program is part of the underwritten offering. The procedures for the Program do not differ materially from the procedures for the general offering. Generally the only differences are:
| communications that would customarily be made via telephone in the general offering context are made to Program participants in writing or online with their authorization; |
| Program participants must open new accounts with CSFB if they do not already have them; and |
| Program participants are provided with a Frequently Asked Questions information sheet to assist them in evaluating whether to participate in the Program. |
The allocation of the shares to directed share participants is determined by the Company, and the mechanics of selling the shares is handled by CSFB as underwriter. The Company will identify a list of directors, officers, employees, customers, vendors and other unaffiliated third parties who will be entitled to purchase shares in the Program (along with their names, home and, if applicable, e-mail addresses, telephone numbers and tax identification numbers) and will provide that list to CSFB. At this time, no indications of interest are being taken. Once the preliminary prospectus has been printed, an invitation package (available online, via regular or overnight mail or facsimile) is made available or sent to each person listed by the Company explaining that CSFB is facilitating the Companys Program, attaching a preliminary prospectus and the other Program documentation. Each of the documents (other than the preliminary prospectus) contains language that is permitted by Rule 134. If a person is interested in participating, that person completes the required documentation (which includes an IPO Certification form pursuant to NASD Rule 2790) and returns it to CSFB (via regular or overnight mail or facsimile) so that CSFB can open an account to receive the shares once allocated. Online participants as well as participants utilizing the manual paper process must return manually signed New Account Opening Documents and the IPO Certification form to the address to which they are directed in the materials. There is no pre-funding or account-funding requirement; CSFB will not accept funds from any Program participant until after the registration statement for the offering is declared effective, the deal is priced, and the participants are notified of their final allocation and given an opportunity to confirm that they wish to purchase the shares allocated to them. After the registration statement has been declared effective and the offering is priced, the Company and CSFB prepare a final approved list of allocations. CSFB notifies each person verbally or by email who has been allocated shares of the number of shares that have been allocated and the total purchase price due upon confirmation of their indication of interest. Participants then wire transfer their funds or send
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checks to CSFB. Shares are allocated following pricing and settle in the same manner as the shares sold to the general public and are not subject to any lock-up agreement.
If you have any further questions, please direct them to Kristina Wyatt of the Staff, who reviewed and commented on the Program procedures and documentation.
Notice to Canadian Residents, page 95
61. | Please tell us whether private sales to Canadian residents have been completed during the time the registrant has been in registration, which is defined as the period from the time an issuer reaches an understanding with the broker-dealer who is going to act as managing underwriter prior to the filing of the registration statement until the end of the period during which broker-dealers are required to deliver a prospectus after effectiveness. |
No private sales to Canadian residents have been completed or are contemplated during the time the Company is in registration. Any future sales to Canadian residents during the in registration period will be conducted pursuant to the same initial public offering procedures that will be followed for sales to U.S. residents.
Consolidated Statements of Operations, pages F-2 and F-18
62. | Please revise your consolidated statements of operations to include earnings per share information as required by paragraphs 36-37 of SFAS 128, Earnings per Share and Rule 5-03.20 of Regulation S-X. In addition, please revise the notes to your consolidated financial statements to include all the disclosures required by paragraph 40 of SFAS 128. |
The Company will provide these disclosures in a future amendment filed prior to effectiveness.
Consolidated Balance Sheet, page F-3
63. | If you are not required to provide updated financial statements, please present pro forma equity disclosures that reflect the $35 million dividend you declared on July 28, 2005. You should also present pro forma equity disclosures that reflect this dividend on pages 8, 28, 30 and 32. In addition, please provide the pro forma earnings per share disclosures required by SAB Topic 1:B:3. |
The Company advises the Staff that it will include its third quarter financial information in the Registration Statement prior to effectiveness.
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Consolidated Statement of Cash Flows, F-21
64. | Please provide additional information regarding the specific nature of the line item change in reserves, including if and how each amount impacted your statements of operations during the periods presented. |
In general, the line item reflects the differences between expenses to increase long-term reserves (or income for long-term reserve reversals) and cash payments which relate to certain long-term reserves. The following describes significant components of the balances for each respective fiscal year:
2004
The use of cash of $14.1 million is comprised primarily of cash expenditures of $7.3 million for asset retirement obligations, $1.7 million of gains on settlements of asset retirement obligations, $7.3 million of pension contributions in excess of expense, $2 million of payments to Beazer for the indemnity extension, with the effect of these items being partially offset by $2.6 million of insurance expense in excess of payments and $0.5 million of warranty expense in excess of payments.
2003
The use of cash of $3.5 million is comprised primarily of cash expenditures of $3.4 million for asset retirement obligations in excess of accruals and $3.0 million of reductions of environmental reserves, which includes $0.7 million that was reversed to the income statement. The effect of these items was partially offset by $3.1 million of pension expense in excess of contributions.
2002
The use of cash of $3.9 million is comprised primarily of cash expenditures for insurance premiums and loss retentions in excess of expense of $2.4 million as a result of reserve reversals of $3.4 million due to favorable loss experience, and $0.5 million of cash payments for lump sum buyouts of postretirement health benefits for certain employees of our former Woodward Coke facility in Alabama. Additionally, the settlements resulted in an actuarial gain of $1.5 million.
In all cases, when a reserve was reversed to the income statement, it was disclosed in the MD&A.
Consolidated Statement of Shareholders Equity, page F-22
65. | Please rename this statement to clearly reflect the fact that there is a shareholders deficit, similar revisions should be made to your annual and interim balance sheets and any other equity disclosures throughout the filing. In addition, please provide an additional column that reflects total |
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shareholders deficit. |
The Company has complied with this comment by revising the disclosure on pages F-4, F-20, F-22F-23 of Amendment No. 1.
Note 2Formation of KI Holdings Inc., page F-6 and Note 1Significant Accounting Policies, Parent Company of Koppers Inc., page F-24
66. | As of each balance sheet date, please quantify the amount of dividends that may be declared based on the current dividend restrictions. |
The Company has complied with this comment by revising the disclosure on pages F-6 and F-24 of Amendment No. 1.
Note 1Significant Accounting PoliciesRevenue Recognition, page F-25
67. | Please provide us additional information regarding the specific facts and circumstances in which you recognize revenue when title passes to customers and demonstrate that your policy complies with SAB 104. |
The Company advises the Staff that, in accordance with SAB 104, it recognizes revenue when title and the risks of ownership have transferred from the Company to the buyer. For most of the Companys products, this transfer of title is dictated by terms set forth in a sales agreement or customer purchase order and occurs at either the time the goods are shipped or when the goods are received by the customer. In all cases, the following four criteria are satisfied prior to the point at which revenue is recognized:
| Persuasive evidence of a sales arrangement exists in the form of a sales agreement or customer purchase order |
| Delivery of the goods has occurred or the services have been rendered, as discussed above |
| The Companys price to the buyer is fixed or determinable |
| Collectibility is reasonably assured |
The Company provides treating services for customer-provided untreated crossties and records revenues at the time the service is provided.
In addition, in accordance with certain contracts, the Company procures and sells untreated crossties to its customers. This is an industry practice requested by certain customers which reflects the need to air-dry untreated crossties for six to twelve months prior to pressure-treatment. The Company provides this service so that certain customers do not have to store the drying crossties at various locations. The Company believes this is a separate transaction from the treatment services that are separately provided under its customer contracts. In accordance with the contract terms, title transfers legally upon delivery of the untreated ties and acceptance by the customer. Billing occurs after delivery and acceptance with payment terms that are consistent with those of the
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Companys other customers. The customer performs periodic physical inventories and requests monthly reports to monitor the quantity of its inventory held at the Companys plants. These transactions are recognizable as sales under SAB 104.
Note 1Significant Accounting PoliciesStock Based Compensation, page F-28
68. | Please revise your table to include pro forma basic and diluted earnings per share as required by paragraph 2e of SFAS 148, Accounting for Stock-Basis Compensation Transition and Disclosure. In addition, please revise the notes to your interim financial statements to include the disclosures required by paragraph 3j of SFAS 148. |
The Company advises the Staff that is will provide this disclosure when it determines the price and number of the shares to be sold in the offering.
Note 8Legal Proceedings, page F- 10 and Note 8Commitments and Contingencies, page F-42
69. | In regard to the product liability cases, please quantify the dollar amounts of the damages being sought in these cases. |
The Company has complied with this comment by revising the disclosure on page F-10 of Amendment No. 1.
70. | In regard to the actions by the NZCC and the ACCC, please quantify the upper end of the potential range of loss and please explain to us how and why you determined that accruing the minimum end of the range is appropriate. |
The Company advises the Staff that the amount accrued at June 30, 2005 represented the Companys settlement offer at the time. The Company further advises the Staff that it is in the process of finalizing the terms of a settlement with the staff of the NZCC and believes that the settlement amount will not be different from the amount accrued in an amount material to the Company. The Company anticipates updating the disclosure with the finalized settlement amount prior to going effective.
Note 9Environmental and Other Matters, page F- 12 and Note 8Commitments and Contingencies, page F-42
71. | Tell us how you are accounting for the payments you will make to Beazer East under the amended Indemnity Agreement. Address the limitations under the agreement, including the likelihood that those limitations will be reached. |
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The total payment to Beazer East of $7 million under the Amendment and Restatement to Article VII of the Asset Purchase Agreement (the Amendment) is being amortized over the life of the indemnity extension agreement. The Company recorded an asset for the entire amount of the payment upon consummation of the Amendment, with a corresponding liability for the remaining installment payments. The Amendment provides a prospective benefit to the Company in that it extends the existing indemnification. It protects the Company against existing claims as well as new claims that will be brought against the Company over a 15 year period. The Company believes the indemnity extension has the characteristics of an environmental insurance policy and that the cost should be deferred and amortized over the period benefited.
72. | To the extent that there is a reasonable possibility that a loss may have been incurred, please revise your disclosures to quantify the estimate of the possible loss or range of loss or state that the loss cannot be estimated. See paragraph 10 of SFAS 5, Accounting for Contingencies for guidance. |
The Company has complied with this comment by revising the disclosure on pages F-12 and F-47 of Amendment No. 1.
73. | Please quantify the amount of damages sought in the Somerville matter. |
The Company has complied with this comment by revising the disclosure on page F-14 of Amendment No. 1.
Note 13Segment Information, page F- 16 and Note 9Operations by Business Segment, page F-47
74. | Please provide us the internal reports used by your CODM. |
The Company has complied with this comment by supplementally providing to the Staff the reports used by its Chief Operating Decision Maker (CODM).
The Company has two reportable segments, Carbon Materials & Chemicals (CM&C) and Railroad & Utility Products (R&U). Product line reporting for these segments is delivered to the CODM as well as to the Companys Board of Directors, along with information that breaks down the CM&C segment geographically. There is a global Vice President and General Manager, Global Marketing, Sales and Development for the CM&C segment who reports to the CODM. In addition, certain operational functions including logistics, technical support, research and development, environmental, and safety, are coordinated globally for the CM&C segment.
In addition, CM&C has similar products and services, production processes, types of customers, distribution methods, and regulatory environments with respect to environmental matters across its locations.
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Item 15. Recent Sales of Unregistered Securities, page II-2
75. | Please provide the specific dates and consideration for the recent sales of unregistered securities. See Item 701 of Regulation S-K. |
The Company has complied with this comment by revising the disclosure on pages II-2-II-3 of Amendment No. 1.
Exhibits
76. | Please file a statement on computation of per share earnings. See Item 601(b)(11) of Regulation S-K. |
The Company advises the Staff that it will provide this disclosure when it determines the price and number of the shares to be sold in the offering.
Comments or questions regarding any matters with respect to the Registration Statement may be directed to the undersigned at (212) 701-3139 or Brian Kelleher at (212) 701-3447.
Very truly yours,
/s/ Michael J. Ohler
cc: | Walter W. Turner |
Brian H. McCurrie
Steven R. Lacy, Esq.
Richard E. Farley, Esq.
Brian S. Kelleher, Esq.
Sean R. Tierney, Esq.